KE-3010_20V操作手册（操作员用）.pdf - 第9页
4-3-15 共面性传感器（ 选购项） .......................................................................... 4-27 4-3-16 负荷控制单元（ 选购项） .......................................................................... 4-27 4-3-17 风扇马达过滤器 .....…
为了安全使用机器
目 录
1 前言
1-1 本书概要 ............................................................................................................................1-1
1-2 关于标记.......................................................................................................................1-1
1-3 本书的构成 ...................................................................................................................1-1
1-4 熟悉名称.......................................................................................................................1-2
2 设备的概要
2-1 本设备的概要..................................................................................................................... 2-1
2-2
本设备的构成..................................................................................................................... 2-2
2-3
操作画面的说明 ................................................................................................................. 2-3
3 作业步骤
3-1 生产的流程......................................................................................................................... 3-1
3-2
操作概要 ............................................................................................................................ 3-2
4 维护
4-1 日常检查项目一览 ............................................................................................................. 4-1
4-2
各部分的检查..................................................................................................................... 4-3
4-2-1 气压、排水瓶................................................................................................ 4-3
4-2-2 真空泵压力 ................................................................................................... 4-4
4-2-3 管道及接头 ................................................................................................... 4-5
4-2-4 各单元气缸 ................................................................................................... 4-5
4-2-5 空气过滤器（LNC60 Head） ....................................................................... 4-6
4-2-6 传送带 .......................................................................................................... 4-7
4-2-7 传送滑轮....................................................................................................... 4-8
4-2-8 气弹簧 .......................................................................................................... 4-8
4-2-9 挡片.............................................................................................................. 4-9
4-2-10 电缆、插头 ............................................................................................... 4-10
4-2-11 垃圾箱........................................................................................................4-11
4-3
清扫..................................................................................................................................4-12
4-3-1 XY 轴直动单元 ............................................................................................ 4-12
4-3-2 X 轴 CB 支撑 .............................................................................................. 4-14
4-3-3 各种传送传感器 .......................................................................................... 4-15
4-3-4 CAL 块 ........................................................................................................ 4-17
4-3-5 激光校准传感器 .......................................................................................... 4-18
4-3-6 高度测量装置 (HMS) ................................................................................. 4-19
4-3-7 吸嘴............................................................................................................ 4-20
4-3-8 吸嘴外圈..................................................................................................... 4-22
4-3-9 ATC 单元 ..................................................................................................... 4-23
4-3-10 供料器台架 ............................................................................................... 4-23
4-3-11 统一更换台车（选购项）.......................................................................... 4-24
4-3-12 CVS（元件验证系统）（选购项）.............................................................. 4-25
4-3-13 OCC（偏光滤光片）................................................................................. 4-25
4-3-14 VCS 单元 .................................................................................................. 4-26
4-3-15 共面性传感器（选购项）.......................................................................... 4-27
4-3-16 负荷控制单元（选购项）.......................................................................... 4-27
4-3-17 风扇马达过滤器 ........................................................................................ 4-28
4-4 注油..................................................................................................................................4-30
4-4-1 XY 轴直动单元 ............................................................................................ 4-30
4-4-2 XY 轴滚珠丝杠 ............................................................................................ 4-32
4-4-3 传送螺旋轴 ................................................................................................. 4-34
4-4-4 传送导轴..................................................................................................... 4-34
4-4-5 线性导轨..................................................................................................... 4-34
4-4-6 基板挡块部 ................................................................................................. 4-35
4-4-7 滚珠丝杠和花键轴 ...................................................................................... 4-36
4-4-8 支撑台 ........................................................................................................ 4-37
4-4-9 统一更换台（选购项） ............................................................................... 4-38
4-5
消耗品列表.......................................................................................................................4-39
4-6
推荐定期更换部件 ...........................................................................................................4-40
4-7
使用黄油、油、黄油枪 ....................................................................................................4-40
4-8
定期更换零件更换方法 ....................................................................................................4-41
4-8-1 切带单元的更换 .......................................................................................... 4-41
4-8-2 真空泵零件的更换 ...................................................................................... 4-47
5 生产时的各项处理、错误显示
5-1 无元件................................................................................................................................5-1
5-1-1 原因和处理方法 ............................................................................................ 5-1
5-2
标记识别错误.....................................................................................................................5-2
5-2-1 原因和处理方法 ............................................................................................ 5-2
5-3
激光识别错误.....................................................................................................................5-3
5-4
激光Head弄脏 ................................................................................................................... 5-4
5-5
元件吸取错误.....................................................................................................................5-5
5-6
图像识别错误.....................................................................................................................5-6
5-7
吸嘴装卸错误.....................................................................................................................5-7
5-8
共面检测错误.....................................................................................................................5-8
5-8-1 VCS 监视器的共面结果显示详细内容 ........................................................... 5-8
5-8-2 打开盖子....................................................................................................... 5-9
5-8-3 共面键 OFF.................................................................................................. 5-9
5-8-4 原因与处理方法 ............................................................................................ 5-9
5-9
生产时的其他错误 ...........................................................................................................5-10
5-9-1 芯片站立错误.............................................................................................. 5-10
5-9-2 异元件错误 ................................................................................................. 5-10
5-9-3 元件方向异常错误 ...................................................................................... 5-10
5-9-4 吸取偏移错误.............................................................................................. 5-10
5-10
元件保护 ........................................................................................................................5-11
5-11
生产时的异常结束 .........................................................................................................5-12
5-11-1 因打开安全盖生产异常结束 ...................................................................... 5-12
5-11-2 检测到传送带浮动生产异常结束 ............................................................... 5-12
6 故障排除
6-1 贴片偏移 ............................................................................................................................ 6-1
6-1-1 整个基板发生贴片偏移(每个基板都反复出现) .............................................. 6-1
6-1-2 整个基板的贴片不齐(每个基板的偏移方式各不相同)。 ................................ 6-2
6-1-3 仅基板的一部分发生贴片偏移 ...................................................................... 6-3
6-1-4 仅特定的元件发生贴片偏移 .......................................................................... 6-3
6-1-5 贴片角度偏差................................................................................................ 6-4
6-2
其它....................................................................................................................................6-5
6-2-1 启动 START/停止 STOP 开关不起作用 ........................................................ 6-5
6-2-2 不能浏览数据库 ............................................................................................ 6-5
6-2-3 对已执行过优化的程序再次实施优化后，原设置的送料器配置出现变化。
或者想要改变原有送料器配置，但即使进行优化,也不能优化。 ............................. 6-5
6-2-4 贴片点超出基板(或电路)............................................................................... 6-5
6-2-5 无法测定元件................................................................................................ 6-6
6-2-6 不能吸取 MTC/MTS/DTS/托盘支座供应的元件 ............................................ 6-6
6-2-7 不能同时吸取................................................................................................ 6-6
6-2-8 在连接器的情况下，定心时元件碰到激光单元 ............................................. 6-7
7 图像错误详细情况
7-1 VCS监视器图像错误的表示 ..............................................................................................7-1
7-2
标记识别错误的情况..........................................................................................................7-1
7-3
标准引脚元件识别错误的情况........................................................................................... 7-2
7-4
特殊引脚元件(扩展引脚插头)识别错误的情况 .................................................................. 7-3
7-5
面积排列元件(“外周球”)识别错误的情况......................................................................7-4
7-6
面积排列元件(“所有球”)识别错误的情况......................................................................7-5
7-7
面积排列元件(“所有球-陶瓷”)识别错误的情况 ............................................................. 7-7
7-8
外形识别元件识别错误的情况........................................................................................... 7-8
7-9
通用图形元件(引脚元件／外形元件)识别错误的情况.....................................................7-10
7-10
通用图形元件(球元件／外形元件)识别错误的情况 ......................................................7-12
7-11
铝电解电容器／GaAsFET识别错误的情况 ..................................................................7-14
8 日志工具
8-1 取得随机日志..................................................................................................................... 8-1
8-2
取得维护日志.....................................................................................................................8-2
8-2-1 [其它] 选项卡 ................................................................................................ 8-2