M6ex_ServiceManual_e.pdf - 第8页

Signal Input Monitor................................................................................................. 4-2 Signal Output Control ............................................................................…

Contents

1 Installation...................................................................................................1-1

Installation of Machine.......................................................................................................1-2

Environmental Requirements....................................................................................1-2

How to Hoist the Machine........................................................................................1-3

Production Line ........................................................................................................1-5

Installing the Machine ..............................................................................................1-6

Supplementary Explanation for Installation ...........................................................1-10

Removal of Rust Inhibiting Grease.........................................................................1-12

Connecting Loader with Machine.....................................................................................1-15

Pre-Process and Post-Process of Machine........................................................................1-16

Connecting Pre-Process and Post-Process..............................................................1-16

Sequence of Receiving PC board (Standard spec.).................................................1-17

Sequence of Sending PC board (Standard sepc.)....................................................1-18

Sequence of Receiving PC board (SMEMA Interface spec.).................................1-19

Sequence of Sending PC board (SMEMA Interface spec.)....................................1-20

2 Periodical Checks.......................................................................................2-1

Daily Checks.......................................................................................................................2-2

Visual Check.............................................................................................................2-2

Manual Check...........................................................................................................2-4

Monthly Check....................................................................................................................2-5

3 Mechanical Section ....................................................................................3-1

Head Manifold Section.......................................................................................................3-2

Head Manifold Section.......................................................................................................3-3

Inspection for Head/Nozzle Clogging and Solenoid Valve Breakdown.............................3-4

Nozzle.................................................................................................................................3-6

Nozzle Recognition Stickers.............................................................................................3-17

Labeling a Nozzle ID Sticker to a Nozzle ..............................................................3-17

Cleaning Nozzle Recognition Stickers ...................................................................3-18

Flange Seal........................................................................................................................3-19

Camera..............................................................................................................................3-20

Mirror and lens of camera.......................................................................................3-20

Cleaning of Scan Camera........................................................................................3-20

Cleaning of Fixed camera.......................................................................................3-21

Cleaning of Teach Camera......................................................................................3-22

Cleaning of Lens Filter...........................................................................................3-22

Lubrication........................................................................................................................3-23

Lubrication Points...................................................................................................3-23

Specified Lubricants...............................................................................................3-33

4 Electrical Section........................................................................................4-1

Signal I/O............................................................................................................................4-2

Signal Input Monitor.................................................................................................4-2

Signal Output Control...............................................................................................4-5

Serial I/O...................................................................................................................4-7

Signal Output Map....................................................................................................4-8

Signal Input Map ....................................................................................................4-14

System Box Assembly......................................................................................................4-19

Control Board ...................................................................................................................4-21

Handling Control Board..........................................................................................4-21

Floppy Disk and Disk Drive (Option) ..............................................................................4-22

Handling Floppy Disk.............................................................................................4-22

Cleaning of Disk Drive...........................................................................................4-22

Electrodes on Feeder / Feeder Bank .................................................................................4-23

Adjustment of Board Detection Sensors...........................................................................4-24

Cautions about overall electrical items.............................................................................4-26

5 Materials......................................................................................................5-1

Standard Accessories..........................................................................................................5-2

Replacement Parts...............................................................................................................5-4

1 Installation

1-1

Installation