CP-6-series Mechanical Reference - 第103页

Grease Gun Kit A grease gun kits with which grease supply for almost all Fuji equipment can be performed is available from Fuji. The grease gun kit comes with all the nozzles required to apply grease to the various greas…

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2. Lubrication
Precautions During Lubrication
1. Prior to beginning any work be sure to turn the main power breaker OFF.
2. Apply an appropriate amount of lubricant. If too much lubricant is applied the
lubricant will splatter and may drop on the boards or inside the machine. In
particular if the camera lens is dirtied this will lead to trouble such as vision
processing errors. If this happens use a lens cleaner to clean the lens.
Types of Lubricant
The lubricants that are used have the following properties.
Caution: Do not mix grease types.
CP6M3007a
Biral T&D
Daphne Eponex No. 2
Multemp LRL3
Multemp SRL
AFC grease
This is a spray type oil that is used as a lubricant in areas
such as the conveyor ballscrew, shaft components and
other moving parts that travel at a relatively slow speed and
upon which a relatively low load is exerted.
This is a lithium-based grease (Idemitsu) that is used as a
lubricant on moving parts that travel at moderate speeds.
This is a lithium-based grease (Kyodo Yushi) that is used as
a lubricant on moving parts that travel at moderate speeds.
This is a lithium-based grease (Kyodo Yushi) that is used as
a lubricant on moving parts that travel at high and moderate
speeds.
This is a high grade synthetic oil based grease (THK) is
used as a lubricant moving parts that travel at high speeds.
Types of Lubricants Properties
Part 3 Chapter 2 Lubrication
Edition 1.2 3-2-1 CP-6-series Mechanical Reference
Grease Gun Kit
A grease gun kits with which grease supply for almost all Fuji equipment can be
performed is available from Fuji. The grease gun kit comes with all the nozzles required
to apply grease to the various grease fitting formats. To obtain the grease gun kit, please
contact your Fuji agent.
Included Parts
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
GRSKIT02E
Name: Fuji grease gun kit
Code: AWPJ8201
FUJI Grease gun kit contents:
No. Name Code
Format
Quantity
1
2
3
4
5
6
7
8
9
10
11
12
Box Sheet
Sheet
Sheet
Mushroom Nipple
Grease Gun
Syringe
Rubber Hose
Air Hose
Nozzle
Nozzle
Nozzle
Nozzle
EA506J
PE light (Sponge)
Polyurethane
KH-120 (with HSP-1)
SJ-S30S
SPK-3C
TU0604B-310 mm
L-type
N-type
N-1-type
P-type
1
1
1
1
1
1
1
2
1
1
1
1
13
14
Nozzle
Tube
U-type
PTFE tube 2x3-150 mm
1
1
15
16
Connector
Connector Nipple
PN-1/8-PT1/8-BS
TS6-01
1
1
17 Sleeve 40-13
PJ
WPJ1271
WPJ1281
WPJ1261
K1153F
S2184A
H5456T
T2063H
N5004A
N5005A
N5006A
N5007A
N5008A
T2061E
K5030T
S2176B
S3084A 1
GRSKIT01E
Part 3 Chapter 2 Lubrication
Edition 1.2 3-2-2 CP-6-series Mechanical Reference
Lubrication Instructions
Illustrations and tables are used to indicate important information about keeping the
machine properly lubricated.
Type and Schedule for Lubrication
Within these illustrations, symbols are used to indicate the location, type and schedule
for lubrication.
The lubrication schedules are based on eight hours of operation per day, five days per
week (40 hours) and 20 days per month (160 hours). However, if the machines are being
operated in two or three shifts per day, the lubrication schedules should be used as
follows.
Daily: Eight hours from when the machine is turned on, after every
eight hour shift, or after one day’s operation.
Weekly: After 40 hours of operation, whether the machine is being used
in two or three shifts, or after one week’s operation.
Monthly: After 160 hours of operation, whether the machine is being
used in two or three shifts, or after one month’s operation.
Every 3 months: After 480 hours of operation, whether the machine is being
used in two or three shifts, or after three month’s operation.
Locations for Lubrication
Locations for lubrication are indicated in the illustrations using arrows and numbers.
White arrows are used to indicate surfaces that require greasing or oil. Black arrows
indicate grease fittings, and signify that grease should be inserted using a grease pump.
Note: Even LM blocks that do not have a grease fitting can be lubricated by applying grease
between the block and the LM rail (bearing mechanism). The grease that adheres to the
ball bearings and rollers will be taken into the LM block and thereby serve to lubricate the
LM block.
Lubrication Checklist
A lubrication checklist is provided at the end of this chapter. This checklist should be
used as follows.
1. Check the lubrication points corresponding to the reference numbers shown in the
illustrations.
2. Mark each check box after lubricating each point.
LM rail
LM block
(1)
(2)
C7SM3004
Part 3 Chapter 2 Lubrication
Edition 1.2 3-2-3 CP-6-series Mechanical Reference