CP-6-series Mechanical Reference - 第11页
3.2 Station 2 ........................................................................................................5-3-21 3.2.1 Large Parts Check Sensor .........................................................3-2-21 …
3. Replacing Consumable Parts................................(Edition 1.6) ......3-3-1
3.1 Nozzle Replacement ......................................................................................3-3-1
3.2 Nozzle Reflective Disk Replacement..............................................................3-3-3
3.3 Vision Processing UV Lamp Replacement.....................................................3-3-5
3.4 Replacing the Waste Tape Cutter ..................................................................3-3-6
3.5 Conveyor Belt Replacement...........................................................................3-2-7
3.6 Replacing Vacuum Pump Parts......................................................................3-3-8
3.7 Replacing of the Packing in the Cam Stopper Air Cylinder (WPA5142).......3-3-10
3.8 Replacing the Vision Processing Halogen Lamp..........................................3-3-13
3.9 Replacing the Mark Camera Lamp...............................................................3-3-14
Part 4 Setup
1. Installation.............................................................(Edition 1.0) ......4-1-1
2. Leveling.................................................................(Edition 1.5) ......4-2-1
3. Air Supply..............................................................(Edition 1.1) ......4-3-1
4. Checking the Transformer Connections ...............(Edition 1.0) ......4-4-1
5. Electric Power Supply ..........................................(Edition 1.3) ......4-5-1
6. Connecting the Communication Cable..................(Edition 1.0) ......4-6-1
Part 5 Adjustments
1. Placing Heads ......................................................(Edition 1.0) ......5-1-1
1.1 Nozzle.............................................................................................................5-1-1
1.2 Nozzle Holder.................................................................................................5-1-2
2. Cam Box ..............................................................(Edition 1.6) ......5-2-1
2.1 Timing Belt Tension Adjustment (Cam Box)...................................................5-2-1
2.2 Cam Origin Dog Adjustment (Cam Box)........................................................5-2-3
2.3 Cam Lever Stopper Adjustment (Cam Box) ...................................................5-2-4
2.4 3rd/13th Station Air Cylinder Sensor Adjustment ...........................................5-2-6
3. Station Adjustments .............................................(Edition 1.0) ......5-3-1
3.1 Station 1...........................................................................................................5-3-1
3.1.1 Tape Feed Lever..........................................................................5-3-1
3.1.2 Tape -End Detection ....................................................................5-3-4
3.1.3 Waste Tape Cutter .......................................................................5-3-6
3.1.4 Nozzle Vertical Movement............................................................5-3-8
3.1.5 Adjusting the Nozzle UP Limit Sensor........................................5-3-13
3.1.6 Nozzle Vacuum Valve ON..........................................................5-3-16
3.1.7 Raised Feeder Detection............................................................5-3-18
3.1.8 Bottom Feeder Lift Sensor Adjustment ......................................5-3-20
Contents – List of Current Pages
Edition 1.6 vii CP-6-series Mechanical Reference
3.2 Station 2........................................................................................................5-3-21
3.2.1 Large Parts Check Sensor .........................................................3-2-21
3.3 Station 3........................................................................................................5-3-23
3.3.1 Clutch Meshing Check ...............................................................5-3-23
3.4 Station 10......................................................................................................5-3-24
3.4.1 Clutch Meshing Check ...............................................................5-3-24
3.5 Station 11......................................................................................................5-3-25
3.5.1 Slider Adjustment .......................................................................5-3-25
3.5.2 Adjusting the Nozzle UP Limit and DOWN Limit Sensors..........5-3-28
3.5.3 Nozzle Vacuum Off ....................................................................5-3-33
3.6 Station 12......................................................................................................5-3-35
3.6.1 Clutch Meshing Check ...............................................................5-3-35
3.6.2 Meshing Check Sensor ..............................................................5-3-36
3.7 Station 13......................................................................................................5-3-37
3.7.1 Clutch Engage Check.................................................................5-3-37
3.8 Station 16......................................................................................................5-3-38
3.8.1 Nozzle Vacuum Valve Lever Height Adjustment........................5-3-38
3.9 Station 17......................................................................................................5-3-39
3.9.1 Checking Method .......................................................................5-3-39
3.9.2 Sensor Interference Prevention..................................................5-3-41
3.9.3 Sensor Sensitivity Adjustment....................................................5-3-42
3.10 Station 18....................................................................................................5-3-44
3.10.1 Meshing Point Confirmation .....................................................5-3-44
3.10.2 Adjustment of Interference Prevention Sensor.........................5-3-45
3.11 Station 19....................................................................................................5-3-46
4. XY-Table Movable Rail Engagement Check Sensor(Edition 1.0)....5-4-1
4.1 Sensor Positiion Adjustment...........................................................................5-4-1
4.2 Adjusting the Sensitivity of the Sensors..........................................................5-4-2
Part 6 I/O
1. The Machine I/O....................................................(Edition 1.0) ......6-1-1
1.1 Major Components .........................................................................................6-1-2
1.2 The I/O Menu..................................................................................................6-1-3
1.3 Using the I/O Map...........................................................................................6-1-4
1.4 Reading the I/O Map List................................................................................6-1-5
1.5 MX 250 I/O Configuration...............................................................................6-1-6
Part 7 Proper Data Measurements
1. Z-Axis Origin Position (Z
θ
)....................................(Edition 1.0) ......7-1-1
1.1 Zθ Measurement (CP-642).............................................................................7-1-1
1.2 Zθ Measurement (CP-643E)...........................................................................7-1-2
2. Placement Accuracy Measurement .....................(Edition 1.5) ......7-2-1
2.1 The Need for Station 11 Proper Data Calibration...........................................7-2-2
2.2 Notes on Using PAM ......................................................................................7-2-3
2.3 Procedure Overview.......................................................................................7-2-4
2.4 Simplified Measurement Technique ...............................................................7-2-5
2.5 Boot-up in PAM Mode.....................................................................................7-2-6
2.6 ST11 Proper Data Setting Procedure.............................................................7-2-7
Contents – List of Current Pages
Edition 1.6 viii CP-6-series Mechanical Reference
2.7 Placing Accuracy Verification .......................................................................7-2-11
2.8 Downloading Measurement Results to a PC................................................7-2-12
2.8.1 Procedure at Machine ................................................................7-2-12
2.8.2 Procedure at PC.........................................................................7-2-13
Part 8 Pallet Feeder (CP652CE Only)
1. Pallet Feeder.........................................................(Edition 1.0) ......8-1-1
2. D-Axis Carrier........................................................(Edition 1.0) ......8-2-1
2.1 Adjustment of the Carrier Confirmation Sensors............................................8-2-2
2.2 Adjustment of the Pallet-position Confirmation Sensors.................................8-2-3
3. Setup Station.........................................................(Edition 1.0) ......8-3-1
3.1 Adjustment of the Clamp-Area Sensors .........................................................8-3-1
3.2 Adjustment of the Pallet Confirmation Sensors..............................................8-3-2
3.3 Adjustment of the Pallet-feed Full-retraction
......................................Confirmation Sensor for the In-side Setup Station .........8-3-3
3.4 Adjustment of the Pallet-feed Full-advance
......................................Confirmation Sensor for the In-side Setup Station .........8-3-3
3.5 Adjustment of the Pallet-feed Full-advance
....................................Confirmation Sensor for the Out-side Setup Station .........8-3-4
3.6 Adjustment of the Pallet-feed Full-retraction
....................................Confirmation Sensor for the Out-side Setup Station .........8-3-4
3.7 Adjustment of the Shock Absorbers ...............................................................8-3-5
4. Elevators...............................................................(Edition 1.0) ......8-4-1
4.1 Adjustment of the Pallet Confirmation Sensors..............................................8-4-1
4.2 Adjustment of the Deceleration Sensors ........................................................8-4-2
4.3 Adjustment of the Stop Sensor.......................................................................8-4-4
5. Return Conveyors.................................................(Edition 1.0) ......8-5-1
5.1 Adjustment of the Pallet Intake Cylinder.........................................................8-5-1
5.2 Adjustment of the Pallet Ejection Cylinder......................................................8-5-2
5.3 Adjustment of the Shock Absorber.................................................................8-5-3
5.4 Adjustment of the Pallet-Arrival Confirmation Sensor.....................................8-5-4
5.5 Adjustment of the Pallet-Full Confirmation Sensor.........................................8-5-5
6. Pallet Pushers.......................................................(Edition 1.0) ......8-6-1
6.1 Pallet Intake Pusher........................................................................................8-6-1
6.2 Pallet Ejection Pusher.....................................................................................8-6-3
7. Pallet Mounting and Removal...............................(Edition 1.0) ......8-7-1
8. Checking the Operation of the Solenoid Valves....(Edition 1.0) ......8-8-1
9. Adjustment of the Speed Controllers ....................(Edition 1.0) ......8-9-1
Contents – List of Current Pages
Edition 1.6 ix CP-6-series Mechanical Reference