CP-6-series Mechanical Reference - 第200页
3.5 Station 1 1 Part Placement Ensure that a nozzle with a part lowers to the placement height. The movement of the mechanical valve releases the vacuum for part placement on the production boards. W ARNING Exercise extr…
3.4 Station 10
Fine-theta
Station 10 refers to the vision processing data and rotates a part the remaining angle for
placement.
3.4.1 Clutch Meshing Check
WARNING
• Turn off the 200 V servo power before carrying out this work.
• Exercise extreme caution when working on the machine if the cam is
not at its origin (0 deg.). Recoil of the cam axis can endanger the
operator.
1. Rotate the cam to 0°, turn on the fine-rotation solenoid (Y030 Fθ SOL ON) for
station 10 to operate the lever.
2. Set the dial gauge to the bottom of the nozzle shaft brake.
3. Use the cam handle to rotate the cam to 200°.
4. Ensure that the clutches mesh properly and the pressure applied to the low nozzle
is 0.3 ~ 0.35 mm.
5. Perform this check for all of the nozzle axes.
Note: The low-pressure nozzle refers to the nozzle axis (out of the 20) that receives the weakest
pushing pressure. Use the low-pressure nozzle for meshing checks at stations 3, 5, 10, 12
and 13.
Adjustment bolt
Station 10
Rod
Clutches
0.30 ~ 0.35 mm
CP6M5042
Part 5 Chapter 3 Station Adjustments
Edition 1.0 5-3-24 CP-6-series Mechanical Reference
3.5 Station 11
Part Placement
Ensure that a nozzle with a part lowers to the placement height.
The movement of the mechanical valve releases the vacuum for part placement on the
production boards.
WARNING
Exercise extreme caution when working on the machine if the cam is
not at its origin (0 deg.). Recoil of the cam axis can endanger the
operator.
3.5.1 Slider Adjustment
1. Adjust the height of the slider to ensure that the cam follower can travel smoothly
through the slider and along the cam groove.
Select [SET] - [MANUAL] - [I/O] and then press the EMERGENCY STOP button
to take the 200 V down to 100 V.
WARNING
Turn off the 200 V servo power before carrying out this work.
2. Rotate the cam to 0°, then use a spanner and a wrench to remove the clutch from
the nozzle shaft near station 11 (see the illustration on the next page).
3. Remove the nozzle axis brackets and the vacuum hose, then remove the nozzle
shaft assembly (see the illustration on the next page).
Caution: When removing the nozzle shaft assembly, take care not to dislodge the bearings.
There are no stoppers to prevent the bearings from sliding off. Do not remove the
outer shaft.
Bearing
Outer shaft
CP6M5043
NG
NG
Part 5 Chapter 3 Station Adjustments
Edition 1.0 5-3-25 CP-6-series Mechanical Reference
Caution: Do not disassemble the nozzle shaft assembly carelessly. Special equipment and
skills are required to perform the reassembly of the nozzle shaft. Such procedures
should be attempted only by users who have attended training at Fuji and are
equipped with the necessary tools, or whilst under the direct guidance of a
serviceman.
Bracket
Linear guide
Outer shaft
Clutch
Bolt
Caution : Washers may jump when the bolt
is loosened because of the spring
under the clutch.
Spring
Use a torque wrench to apply
20 kgf.cm to the screws (A and B)
when attaching the nozzle axis.
Refer to the table below.
Rotate the nozzle shaft
while holding the bolt
with your finger
A
B
X No. Part
Bolt
size
Bracket
No.
Torque
Kgf/cm
~ 166
167 ~
260
261
A
B
A
B
A
B
M4
M4
M4
M5
M4
M5
WPH0331
WPH0331
WPH0331
WPH1031
WPH0331
WPH1020
20
33
20
40
20
40
A
B
M4
M4
20
20
(4000 TYPE) (5000 TYPE)
Bracket
Vacuum hose
Part
Bolt
size
Torque
Kgf/cm
CP6M5044
Nozzle
shaft
assembly
Part 5 Chapter 3 Station Adjustments
Edition 1.0 5-3-26 CP-6-series Mechanical Reference