20141211112940_8030 POWER_BOX

2007-05-02 KY- 8030 Main Electronic Diagram 2D LED ON/ OFF Y-axis Servo Motor Y Lmt+ Y Lmt- X-axis Servo Motor X Lmt+ X Lmt- CMD2 ENC2 SIO2 ENC0 BR0 CMD0 ENC1 BR1 CMD1 AIO0 AIO1 AIO2 PCI1 24V J52 3D LED-Left J53 3D LED-R…

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2007-05-02
KY- 8030 Main Electronic Diagram
2D LED ON/OFF
Y-axis
Servo
Motor
Y Lmt+
Y Lmt-
X-axis
Servo
Motor
X Lmt+
X Lmt-
CMD2
ENC2
SIO2
ENC0
BR0
CMD0
ENC1
BR1
CMD1
AIO0
AIO1
AIO2
PCI1
24V
J52 3D LED-Left
J53 3D LED-Right
J58 2D LED-T
J11 2D-SW
J14 GRABER
J44
J39
9pin DB-M
J45 DC 24V
J46 DC 5V
PZT-POS
PZT-DRV
CON
CON
CON
CON
CON CON
CON CON
CON CON
CON
CON
Caflux X gantry
PZT .SGC
CAMERA
LVDS
PWR
T/B05 DC 5V
3D-L Light
3D-R Light
2D Light
LCD Monitor
Keyboard
COM2
Graber DIO
Frame Graber
LAN Port
POWER
Keyboard PS2
USB Port
Monitor Connector
Mouse
T/B 07
AC 220V
Caflux Y gantty
CON
CON
CON CON
CON
CON
CON
CON
T/B 03
DC 24V
Camera
Power
I-LUG
T/B 07
AC 220V
CON
CON
I-LUG
T/B 03 DC 24V
Motion Control Board CON2
Motion Control Board CON1
CON
CON
CON CON
CON
CON
CON CON
CON
CON
CON CON
CON
CON
H - bracket
X - bracket
CON
CON
CON
CON
CON CON
CON
CON
CON
CON
USB Port
USB
Port
I-LUG
COM1
Z-axis
Servo
Motor
CON
CON
CON
CON
CON
CON
CON
CON
Panasonic
Servo
Driver
X1X2
X6
T/B 01
AC 220V
T/B 04
AC 220V
Z Lmt+
Z Lmt-
CON
CON
CON
CON
CON
CON
CON
CON
CON
CON
PCI2
Extension Serial
PS1
Power Unit Diagrma
CP1
CP2
Main Power
Switch
MC1
MC2
Noise
Filter
AC 220V
T/B03
T/B01
T/B04
* PC Power
* LCD Monitor Power
* Camera Adaptor Power
T/B07
AC 220V
DC 24V
* Motion I/F Board I/O +24V Power
* STMC +24V Power
* VPC Board +24V Power
* PZT AMP +24V Power
* Emotiontek I/F +24V Power
* Emotiontek Modual +24V Power
*Servo Limit Sensor +24V Power
* FAN Power
* Servo AMP Power
PS2
DC 5V * VPC Board +5V Power
* STMC +5V Power
AC 220V
* Servo Motor Power
* Step Motor Driver PowerPS3
MCCB
RUN
Switch
Emergency Door S/W
IO1
AXIS/IO
POWER
EXT-I/O
Main Control PC
Barcod&NG-Buffer
COM4
COM5
Emotion MOTION MODULE
T/B 03
DC 24V
T/B 03
DC 24V
I/O
T
/
B
0
3
D
C
2
4
V
VPC 4.1
PZT AMP
DRV
POS
DC 24V
PZT
SGC
HEAD
X5
Panasonic
Servo
Driver
X1X2
X6 X5
T/B 01
AC 220V
T/B 04
AC 220V
Panasonic
Servo
Driver
X1X2
X6 X5
T/B 01
AC 220V
T/B 04
AC 220V
T/B 03
DC 24V
T/B 03
DC 24V
Emotion Motion
Interface Board
Y-axis Servo Driver
X-axis Servo Driver
Z-axis Servo Driver
*CP - Miniature Circuit Beraker
*PS - AC-DC Converter (SMPS)
*T/B - Terminal Block
*MC - Contactor
*MCCB - Main Circuit Beraker
FAN1
1
2
3
24V
FAN2
1
2
3
24V
T/B 01
AC 220V
T/B 01
AC 220V
DWG.E015-0264000-01/02
CON
CON
DWG.E015-0260300-01
DWG.E015-0260400-01DWG.E015-0260500-01
DWG.E015-0263200-01
DWG.E015-0260600-01
DWG.E015-0262200-01
DWG.E015-0262300-01
DWG.E015-0263100-01
DWG.E015-0262100-03
DWG.E015-0262100-02
DWG.E015-0262100-01
DWG.E015-0260100-01
DWG.E015-0260200-01
DWG.E015-0252100-01
DWG.E015-0247300-06
DWG.E015-0247300-05
DWG.E015-0247300-02
DWG.E015-0247300-01
DWG.E015-0247300-04
DWG.E015-0247300-03
DWG.E015-0247200-01
DWG.E015-0247200-02
DWG.E015-0247100-01
DWG.E015-0247100-02
DWG.E015-0247100-03
DWG.E015-0246300-01
DWG.E015-0246300-03
DWG.E015-0246300-02
DWG.E015-0246200-01
DWG.E015-0246200-02
DWG.E015-0246100-03
DWG.E015-0246100-01
DWG.E015-0246100-02
DWG.E015-0244300-02
DWG.E015-0244300-01
DWG.E015-0244300-03
DWG.E015-0244200-01
DWG.E015-0244200-02
DWG.E015-0244100-02
DWG.E015-0244100-01
DWG.E015-0244100-03
DWG.E015-0243300-01
DWG.E015-0243100-01
DWG.E015-0243200-01
DWG.E015-0242100-01
DWG.E015-0242100-02
DWG.E015-0241400-01
DWG.E015-0241300-01
DWG.E015-0241300-01
DWG.E015-0241300-01
DWG.E015-0241100-03
DWG.E015-0241200-03
DWG.E015-0241100-02
DWG.E015-0241200-01
DWG.E015-0241100-01
DWG.E015-0241200-02
DWG.E015-0230200-01
DWG.E015-0230300-01
DWG.E015-0230300-02
Accept Cable
Accept Cable
Accept Cable
Accept Cable
T/B 07
AC 220V
DWG.E015-0210100-01
DWG.E015-0210100-02
DWG.E015-0121100-01
DWG.E015-0251300-01
DWG.E015-0121200-01
DWG.E015-0121200-02
SIO0
SIO1
BR2
T/B05
DC 24V
T/B02
RS-232 Serial Communication - J4
Work Home, Limit Sensor - CON21
STMC Board
STEP Motor Control Signal - J1
Pre SMEMA IN - CON37
Pre SMEMA OUT - CON35
Next SMEMA OUT - CON36
Next SMEMA IN - CON38
From MCS Pre SMEMA OUT - CON29
From MCS Next SMEMA OUT - CON30
To MCS Pre SMEMA IN - CON27
To MCS Next SMEMA IN - CON28
CON9
Power Sequence, Conveyor Only
CON25
I-LUG
pSMEMA
nSMEMA
Entry IN Sensor - CON24
Exit OUT Sensor - CON80
Work Stopper(LR) - CON39
Work Stopper(RL) - CON81
pSMEMA IN
pSMEMA OUT
nSMEMA OUT
T/B03
DC 24V
nSMEMA IN
Entry IN
Exit OUT
Work Stopper(RL) UP/DOWN
Work Stopper(LR) UP/DOWN
DWG.E015-0251200-01
DWG.E015-0256100-01
DWG.E015-0256100-02
DWG.E015-0256200-01
DWG.E015-0256200-02
Run Switch
DWG.E015-0110200
NG Buffer
DWG.E015-0233000
DWG.E015-0231000
DWG.E015-0231000
DWG.E015-0231000
DWG.E015-0231000
DWG.E015-0233000
DWG.E015-0233000
DWG.E015-0231000
DWG.E015-0231000
*OPTION : Z-Axis
STEP Driver
STEP Driver
STEP Driver
STEP Driver
CN4
CN1
CN3
CON CON
CON
CON
STEP
MOTOR
STEP
MOTOR
T/B05
DC 24V
CON
CON
CON
CON
STEP
MOTOR
CN4
CN1
CN3
CN4
CN1
CN3
Home(-)
Sensors
CON
CON
CON
CON
Limit(+)
Sensors
CON CON
STEP
MOTOR
CN4
CN1
CN3
IN Conveyor
Work Conveyor
Out Conveyor
IR
Work Width
WR
OR
WW
DWG.E015-0251400
DWG.E015-0253200-01
DWG.E015-0253200-02
DWG.E015-0253200-03
DWG.E015-0253200-04
DWG.E015-0253300-01
DWG.E015-0253300-02
DWG.E015-0253300-03
DWG.E015-0253300-04
DWG.E015-0254300-02
DWG.E015-0254300-01
T/B10
Run Switch
DWG.E015-0110200
Next OUT
Pre OUT
*OPTION : 3Stage
DWG.E015-0253100-01
CON
CON
CON
CON
DWG.E015-0254200-01
DWG.E015-0254200-02
DWG.E015-0254100-01
CON8
I-LUG
T/B02
DC 5V
DWG.E015-0251100-01
DWG.E015-0256100-03
DWG.E015-0210200
DWG.E015-0121100-02
Conveyor Only Switch CN3
DWG.E015-0110200
DWG.E015-0255100-01
DWG.E015-0233000
DWG.E015-0261100-01
DWG.E015-0261200-01
Accept Cable
VAS – I/O – IF
J3
J15
CON2
J4
J2 SWITCH
CON3
J9
CON1
J3
CON4
CN-6
CN-7
CN-8
J1
IN : BUTTONS
IN : CONVEYOR-SENSOR(Front, Rear Fix)
SERVO ENABLE
AIR PRESSURE
SMEMA(STMC)
IN : DOOR OPEN
SOL.
OUT : 2D LED ON/OFF
CON
TOWER LAMP
NG BUFFER
J10
J10
IN : CONVEYOR-Entry
IN : CONVEYOR-Exit
DWG.E015-0231000
DWG.E015-0231000
DWG.E015-0231000
DWG.E015-0231100
DWG.E015-0231000
DWG.E015-0231000
DWG.E015-0231000
DWG.E015-0231000
DWG.E015-0233000
DWG.E015-0233000
DWG.E015-0233000
DWG.E015-0233000
DWG.E015-0233000
MC3
Power Box Block Diagram
A
DSG.
HO.KIM
REV.
DWG.
D.W.JIN
SUBNET
CHK.
K.H.KIM
X
APPR.
E.H.S
MODEL
NAME
SHEET
DWG NO
KY-8030
Power Box Block Diagram
2 OF 6
E015-0110100
S2-1 BLK #22
A
DSG.
HO.KIM
REV.
DWG.
D.W.JIN
SUBNET
CHK.
K.H.KIM
X
APPR.
E.H.S
MODEL
NAME
SHEET
DWG NO
KY-8030
Power Unit Block Diagram
3 OF 6
E015-0110200
Customer Input
AC200-240V (50/60Hz)
1 Phase (2 Wire + Ground)
a
1
a
2
21
a
2
12
1
a
R2
S2
Run S/W
R
S
FG
TERMINAL BLOCK
R
S
FG FG
S
R
R
S
FG
MCCB(ABS-53b-15)
R
S
FG
R
S
MCCB FG
R0
S0
R
S
NOISE FILTER
R
S
FG
R1
R0
S0
S1
NFFG
FG
Shot
Bar
L1 T1
L2 T2
R2
S2
R3
S3
1P24-1
1P24
S2-1
R2-1
MC 1
DIL00AM
OUT1-
OUT1+
OUT2-
OUT2+
INDICATOR_LAMP7
TN32-2(WHT/GRN)
S
2
R
2
R
3
1P05
1N05
PS1
SWS50-5
R3
S3
FG
1P05-1
1N05-1
PS2
SWS 75-24
R3
S3
FG
1P24-1
1N24-1
B2A1
A2
-
B1
+
R
3
S
3
1
3
RL1
VS1DIL
L1 T1
L2 T2
R4
S4
R5
S5
R3-1
S3-1
MC 2
DIL00AM
1
1
a
a
X1
3
b
X2
4
2
2
S/W
WHT #14
BLK #14
FG GRN #14
BLK #14
WHT #14
WHT #14
BLK #14
WHT #22
BLK #22
WHT #22
BLK #22
R2-1 WHT #22
RED #22 RED #22
WHT #16
BLK #16
BLK #14
WHT #14
RED #14
BLUE #14
RED #16
BLUE #16
WHT #14
BLK #14
RED #22
WHT #22 RED #14
BLUE #14
WHT #22 BLK #22
BLK #22
WHT #22
RED #22
BLUE #22
WHT #14
BLK #14
1P24-2
1P24
CN2-5
A01 A01
B01 B01
T/B 04
A01
A02
A01
A02
B01
B02
B01
B02
T/B07
A01
A02
A01
A02
B01
B02
B01
B02
T/B03
WHT #14
BLK #14
DWG. E033-0230200-01-A
DWG. E033-0230200-02-A
DWG. E033-0241300-01-A
DWG. E033-0241300-02-A
DWG. E033-0241300-03-A
DWG. E033-0251200-01-A
DWG. E033-0260200-01-A
DWG. E033-0236000-01-A
DWG. E033-0241500-01-A
DWG. E033-0241300-04-A
A01
A02
A03
A04
A01
A02
A03
A04
B01
B02
B03
B04
B01
B02
B03
B04
T/B01
To STMC +5V Power
DWG. E033-0251100-01-A
To VPC Board DC+5V Power
DWG. E033-0260100-01-A
A01 A01
B01 B01
T/B 02
To See
DWG. E033-0241200-01-A
DWG. E033-0241200-02-A
DWG. E033-0241200-03-A
DWG. E033-0241200-04-A
NC14NO12
NO11 NC13
DOOR LOCK
1
2
3
4
5
CN1(5559-06)
6
1
2
3
4
5
CN1(5557-06)
6
NC14NO12
NO11 NC13
EMERGENCY
LOCK
to front Door Pin1 DWG. E033-0232000-01-A(A/2)
from front Door Pin2
to front EMG Pin3 DWG E033-0233000-01-A(A/1)
from front EMG Pin4
T1L1
L2 T2
CP 2
S1
R1
S4
R4
WHT #14
BLK #14
WHT #14
BLK #14
T1L1
L2 T2
CP 1
S1
R1
R2
R2
WHT #14
BLK #14
WHT #14
BLK #14
R
S
R0
S0
R1
S1
R2
S2
R2
S2
R4
S4
R3
S3
1P24
1N24
R5
S5
R3
S3
1
2
3
4
5
CN2(5557-08)
6
7
8
1
2
3
4
5
CN2(5559-08)
6
7
8
to CN2 Pin05
(Conveyor Manual Switch Check Signal)
from CN2 Pin02
(MCS Servo Enable Signal)
DWG. E033-0233000-A
DWG. E033-0255100-A
PS3
SWS75-24
To See DWG. E033-0251300-01-A
To Step Motor Power
WHT #16
BLK #16
R5
S5
FG
2P24
2N24
A01 A01
B01 B01
T/B 05
2P24
2N24
CN2-2
FAZ-C16/2
FAZ-C10/2
6
5
24
3
1
1
3
5
2
4
6
Main Power S/W
FG
Shot
Bar
FG
Shot
Bar
MCC FG
To DWG.E017-0256100
To TB07-A01/B01 : AC220V-Concent
To TB07-A02/B02 : Vision/GUI PC PWR
To TB07-A03/B03 : LCD Montor PWR
To TB03-A04/B04 : Servo Part Y축 +24V
DWG. E033-0121100-01-A
DWG. E033-0210100-01-A
DWG. E033-0210100-02-A
DWG. E033-0260400-01-A
To TB03-A01/B01 : I/O Input +24V Power
To TB03-A02/B02 : I/O Output +24V Power
To TB03-A03/B03 : Servo Part X축 +24V
To TB03-A04/B04 : Servo Part Y축 +24V
To TB03-A05/B05 : Servo Part Z축 +24V
To TB03-A06/B06 : STMC +24V Power
To TB03-A07/B07 : VPC Board DC+24V Power
To TB03-A09/B09 : Emotiontek I/F +24V Power
To TB03-A10/B10 : Servo Part M축 +24V
DWG. E033-0230200-01-A
DWG. E033-0230200-02-A
DWG. E033-0241300-01-A
DWG. E033-0241300-02-A
DWG. E033-0241300-03-A
DWG. E033-0251200-01-A
DWG. E033-0260200-01-A
DWG. E033-0241500-01-A
DWG. E033-0241300-04-A