XPM2-Site_Preparation - 第22页

Site Preparation & Installation Section: 2 Page: 22 Revision Date: April 2005 Connecting The Computer System The computer system mu st be set up and connected to t he oven. Unpack the computer, monitor, and keyboard …

Site Preparation & Installation Section: 2 Page: 20 Revision Date: April 2005

Unpacking the Oven

The XPM2 is a piece of large industrial equipment. Only qualified fork lift operators or

riggers should unpack, move, and position the oven. Keep fingers, hands and feet

clear at all times while lifting and positioning the oven.

CAUTION: Failure to follow the sequence described may result in injury or damage to the oven.

Ovens are shipped secured to a wooden

pallet (skid) and plastic wrapped. Where

required the oven may be crated and foil

bagged. If crated, remove the top section of

the crate first, the shorter end panels next

and the longer side sections last. Cut open

and remove the barrier bag and plastic

wrapping material. Remove the auxiliary

equipment boxes from the skid - be sure to

save the original packing material and boxes

in the event a return shipment may be

necessary for any reason.

Unbolt and remove the shipping brackets (as

shown), located at the each end the skid/

oven before lifting the oven

Once the shipping brackets are unbolted and

removed from the oven and the area is

cleared of shipping material the oven may be

lifted with a fork truck and placed on movable

wheeled dollies capable of supporting the

oven's weight.

• Make sure the lifting forks are at least 6 feet (1.8 cm) long and enter from the rear of the oven only.

• Forks should be positioned to lift from the measured center of the oven.

Raise the oven high enough to allow the

skid to be removed from under the oven.

Make sure the oven is balanced properly

on the dollies before removing the fork

truck. On 7 and 10 zones oven s use two

dollies, one under each end. On 13 and

16 zone ovens use three dollies, one

under each end and one under a middle

crossmember to evenly support the oven

weight.

Site Preparation & Installation Section: 2 Page: 21 Revision Date: April 2005

Positioning & Pre-Leveling the Oven

Once the oven has been lifted from the shipping skid and placed securely on wheeled dollies, it may be moved

to the designated location. The leveling feet are not casters or wheels and may be damaged if the oven

is pushed or slid along the floor. The oven must be lifted and placed in position. Once in place, adjust

all of the feet down to an equal setting before the oven is removed from the dollies. This preliminary

adjustment assumes that the oven will be placed on a level floor surface. The oven may then be lifted with a

fork truck and set carefully in place. Make sure to position the lifting forks at the measured center of the oven.

For pre-leveling, the oven does not need to be lifted to adjust the height. The adjustable leveling feet are

designed and should be used as a jacking mechanism. The locking nut on each foot can be loosened and the

foot turned clockwise or counter-clockwise to raise or lower the oven.

The preliminary or pre-leveling operation requires a 2

foot level and tape measure.

1. Measure the transport height of the up / down

stream conveyors.

2. Start at the Onload (in-feed) end, adjust the oven

leveling foot at the front corner legs until the

conveyor height agrees with the transport height

of the up / down stream conveyors.

3. Place the level across the conveyor at the

Onload end of the oven and adjust the leveling

feet to level the conveyor across the Onload end.

4. Do the same for the Offload (out-feed) end of the

oven .

5. Once the Onload and Offload ends of the aligned

and leveled to the up / down stream conveyors, adjust the center leveling feet until pressure is felt with the

floor surface. When finished, all leveling feet must be firmly placed against the floor equally supporting the

oven weight.

6. The Vitronics Soltec Service Engineer will perform a final leveling procedure to ensure that the oven is

straight, flat, and free of twist

Connect the Hood Interlock Switch

The switch which detects if the hood position is down is removed from

its mounting location to avoid damage during shipping. This switch is

located behind the corner door located below the post for the monitor.

Remove the tape from the switch, remove the locking nut and insert

the switch through the hold shown. Replace the locking nut on top of

the cabinet to hold the switch into position. The switch is already

pre-wired.

Site Preparation & Installation Section: 2 Page: 22 Revision Date: April 2005

Connecting The Computer System

The computer system must be set up and connected to the oven. Unpack the computer, monitor, and keyboard

and place them on the tower as shown.

A B

A. The computer case is installed behind the corner door located

below the post for the monitor. All of the cables to be

connected to the rear of the computer are pre-wired to that

location.

B. Connect the cables for the power, monitor, data connection,

keyboard and mouse. Be sure cables are secured and will not

come in contact with any chains or belts inside of the oven.

C. Install the monitor and keyboard tray as shown. There is a

cover included for the bottom of the keyboard tray to enclose

the wiring.

D. The cables needed are prewired to the post. Make all

connections as shown.

If a light tower was ordered (as an option) install and connect it

to the top of the post at this time.

This completes the setup of the oven. You are now ready for a site visit by a Vitronics Soltec Service

Engineer to start up the equipment.