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Station Software 7 08.1 SP2 / Version Description Ausgabe 10/2015 E dition 24 Station - wise download – It is not possible to swit ch over from du al lane convey or in asynchronous tr ansport mode to dual lane convey or …
Station Software 708.1 SP2 / Version Description Ausgabe 10/2015 Edition
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Fast head exchange
– The function only supports the C&P20A and CPP placement heads.
– Stationary cameras will always be calibrated.
– A placement head should always be replaced by a placement head of the same type. If a
placement head is replaced by another head type, the fast exchange time is not granted, as
configuration changes, setup change and hardware exchange will follow.
– A manual head exchange is not detected (e.g. if a placement head is manually disassembled
and identically reassembled during maintenance).
Virtual PCB stack
– The boards will only be placed if the corresponding "PCB Detection Inkspots" is detected.
– No plausibility check is performed. I.e., if both inkspots are detected by mistake, both board
contents will be placed. If neither of the two inkspots is detected, no placement will be
performed.
Rotational angle compensation for short, wide boards
After the station software has been shut down, the start offset is not available anymore.
WPC5 / WPC 6
– WPC5: Non Stop operation is not supported.
– WPC5: When the station software is booted it is not detected whether a WPC is connected, as
the WPC has a power supply of its own. Therefore, a reference run can only be prevented by
pressing the emergency stop button. It is recommended to switch on the WPC before the
placement machine.
– Components up to a height of 30mm can be placed with a force of 70N with the WPC5 as of
serial number 1485 and the WPC6 as of serial number C1486 only.
– Components up to a height of 40mm can be placed with the WPC5 as of serial number B3000
and the WPC6 as of serial number C3000.
– Due to the refill module, components > 25mm cannot be positioned on the levels 1 – 3 and
27 – 28 on the WPC6. The levels 4 – 28 will be set up automatically by the SIPLACE Pro
Optimizer. The levels 1 – 3 have to be blocked manually by the operator.
CPP/Twin Head/VHF P&P/Twin VHF or C&P12/Twin Head/VHF P&P/Twin VHF placement
heads and high components in asynchronous dual lane transport mode
Due to the differing "free height" of the placement heads when combining the placement head
types in the processing area, already placed components might be damaged in the following cases:
– During auto recovery, when the board to be recovered is already placed with high components.
– By going to service position.
– During a manually activated refererence run.
– During manual operations, teaching and inspection of placed components with the board
camera. In these cases also components in the opposing trays (WPC/MTC) might be
damaged.
– By using the Long board option.
Station Software 708.1 SP2 / Version Description Ausgabe 10/2015 Edition
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Station-wise download
– It is not possible to switch over from dual lane conveyor in asynchronous transport mode to
dual lane conveyor in synchronous transport mode (and vice versa) in combination with station-
wise download.
– With dual lane conveyor in asynchronous transport mode, station-wise download is only
possible with a setup change if a recipe is specified for both conveyor lanes simultaneously.
– Station-wise download is canceled if the Line Control Server is shut down and rebooted. After
the Line Control Server has been rebooted, production can only continue after a complete line
download.
Manual conveyor width adjustment via Line Control
For the placement machines with platform 2+ software the conveyor width could be manually
defined by Line Control, because an automatic width adjustment was impossible in barcode
controlled production.
In the 70x station software the conveyor width is always automatically adjusted through SIPLACE
Pro, also in barcode controlled production. Manual conveyor width adjustment via Line Control is
not possible for placement machines with 70x station software.
Long Board option
– If the Long Board option is defined in the setup:
No mix of two different stop positions or long and short boards (in barcode mode or placement
based on ink spots in a job). This applies to all machine types.
– The default stopper must not be removed on the conveyor.
Automatic exchange of defective nozzles
Part of the reference run and the production only. The feature is ignored during component
teaching.
Automatic recognition of feeder pitch
– Track-empty errors are not recognized.
– Only possible, if a direct component recognition through a vacuum or a component sensor is
set in SIPLACE Pro.
– When single functions are used simultaneously (e.g. component or component shape teaching)
not every pick-up trial will be successful.
Barcode controlled production
– Only recipes with the same setup can be combined to a barcode controlled production job.
– Only the complete setup is displayed. A selective display of the setup used by the current
defined recipe is not supported. However, a selective display exists, displaying which feeders
are needed by the currently produced boards. If there is no board in the machine, the feeders
which were needed by the last placed board on both tracks respectively are displayed.
– All defined board types must have the same width in barcode controlled production.
– Only the barcode scanner at the conveyor belt or a whispered barcode is used, but not a
barcode read by the PCB camera.
Station Software 708.1 SP2 / Version Description Ausgabe 10/2015 Edition
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Controlled board transfer between placement machines
– Only lines operated with station software versions >=704 are supported and the placement
machines have to be placed directly in a row.
– No data exchange possible between placement machines that are operated in mixed lines with
station software versions >=704 and 60x or with station software versions >=704 and older 70x
versions.
Stop positions for fixed conveyor rail – conveyor configurations
– Quad Lane conveyor is not supported for SX1/2, DX1/DX2 and DX4.
– Dual lane conveyor is not supported for DX1/DX2 and DX4.
– Single lane conveyor is not supported for SX4.
Component counter – redundant storage
If more than one of the three components GCU, I/O unit and station computer are exchanged, a
correct counter status cannot be ensured after the exchange.
Detection of component missing at nozzle
Lost components that are lower than the configured minimum height (< 5mm) are not detected.
PCB barcode recognition with PCB camera
– The board barcode is limited to 40 characters.
– When using multiple measurements, the shading effect is clearly visible in the composite
camera image, i.e. the single images are a bit darker in the edges.
Coplanarity module with 3D coplanarity sensor
– The coplanarity module only works in conjunction with the stationary component camera type
33 (standard component camera for Twin Head, optional component camera for CPP
placement head).
– The coplanarity module can only be configured on location 3 of a SIPLACE X2, X3 and X4 and
on location 1 of a SIPLACE SX1/SX2.
– The optional Vision computer (SIMATIC Box PC 627 or PC 627B) is required to operate the
coplanarity module with the 3D coplanarity sensor.
– The 3D coplanarity sensor is not supported for he CPP placement head on the X-series
placement machines.
– The 3D coplanarity sensor is not supported on the SX4 placement machine.
– The 3D coplanarity sensor can only be operated from the gantry where it is installed.
– The 3D coplanarity sensor gets installed on the mounting position of the FC camera, i.e. a
gantry may either have an FC camera or a 3D coplanarity sensor.
– Of the component types with leads, only those with the lead type "Gullwing" or "Ball" can be
measured. The Gullwing leads must not have any notches.
– The component to be measured must have at least five connections.
– The maximum height for components to be measured is 17 mm.
– High-reflection leads can impact negatively on measurement.
– Components which have both balls and leads cannot be measured.
– Coplanarity measurement impairs placement performance.