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Station Software 7 08.1 SP2 / Version Description Ausgabe 10/2015 E dition 27 Brightness calibration of di gital camera systems – Only conveyor lane 1 i s used for the FCCS calibration. – No teaching of f iducial positio…

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Station Software 708.1 SP2 / Version Description Ausgabe 10/2015 Edition
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Long Board Option on DX4
The long boards must not be placed between two machines, i.e. the board is not unloaded from
the preceding machine until it can be completely loaded into the downstream machine.
No board is buffered in the intermediate section.
C&P12 placement head
Not supported on the DX4, SX4 and X-series placement machines.
The component sensor is not supported.
No validated procedure for placement with 0201 or 01005 components.
No temperature compensation.
Placement machines on platform PII+ with C&P12 placement heads cannot be upgraded.
Placement machines with A364 and C&P12 configurations are not supported.
The fast head exchange feature is not supported.
Alternative components
The placement of alternative components is only possible in combination with SIPLACE Setup
Center.
LED placement, "Empty feeder" function
A valid SIPLACE Pro job containing the feeder and the nozzle configuration has to be specified
in order to empty the feeder.
Generally, a batch change does not require another nozzle, as only the illumination class
changes but not the component geometry. If the product is changed and another LED is
required (geometrical shape) the feeder has to be changed, too (different geometry of the feed
track).
If the function is used, the feeder filling level is not consistent anymore. Subsequently, the filling
level has to be manually adjusted over a new packaging unit to continue placing.
Components that are rejected during production (Vision errors, cleaning cycle etc.) are not
rejected into the additional reject bin on the component table, but into the “general” reject bin.
Teaching of placement positions during placement
Viewing the whole line, it is not possible to teach all placement positions of a board on a single
placement machine. Only the placement positions that in fact are placed on a station are listed
for selection. I.e., in order to correct all placement positions, the board has to be moved
through the whole line.
No integrity check is performed at the station after the teaching action. As the station restores
to SIPLACE Pro and a download subsequently takes place to the other placement machines,
an integrity check is performed by SIPLACE Pro. This might fail, if it is impossible to go to the
resulting placement positions.
Station Software 708.1 SP2 / Version Description Ausgabe 10/2015 Edition
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Brightness calibration of digital camera systems
Only conveyor lane 1 is used for the FCCS calibration.
No teaching of fiducial positions or structures on the calibrating jigs.
No machine stop at "track empty" errors in I-placement mode
If the Machine stop at pickup error option is deactivated, no machine stop errors caused by
pickup errors are transmitted to OIS and Explorer. In this case, the reporting of idle times
caused by pickup errors is not possible anymore.
If the placement machine does not stop it may happen that it in fact does not place anymore (it
waits for he feeders to be filled) but is not stopped either (e.g. boards might still be loaded).
This state is then displayed as "Producing" and not as stopped in OIS.
Adjustable minimum track width
The feature is only supported on the SX-series and DX-series placement machines.
In the Quad Lane conveyor mode there is only one adjustable value for each track pair.
Random setup for tray feeders
The feature only works in combination with SIPLACE Setup Center.
Automatic pin positioning with Smart Pin Support
The number of the support pins must not be greater than the number of pin garages.
No collision check in case of manual configurations on the Machine service and SIPLACE
service activity levels.
Support pins cannot be placed before all boards in the processing area have been produced
and unloaded from the machine. Loaded boards are blocked in the input section.
In case of barcode mode together with support pin positioning, a barcode change results in a
long changeover time, as the support pin positioning does not start until all boards have been
unloaded (except for the boards in the input section).
If Smart Pin Support is used on the X3 S, X4 S and X4i S placement machines the traveling
range is additionally limited.wird der Verfahrbereich zusätzlich eingeschränkt.
If a pin picker is installed on the X3 S, X4 S and X4i S placement machine, the maximum board
length is 410mm.
Smart Pin Support is not supported on the X2 S placement machine.
SIPLACE GlueFeeder feeder type
The following parameters can be set in SIPLACE Pro only:
Positions of the glue dots on the component
Glue dot diameter
Forced and unforced setup verfication are not supported.
Station Software 708.1 SP2 / Version Description Ausgabe 10/2015 Edition
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Counter for operating hours
If the placement machine is switched off abruptly or by a direct "shutdown" of the station
software console, the current value does not get stored in the EPROM on the I/O module. In
such cases the difference to the latest storage time gets lost (maximum 5 minutes deviation).
The counter for operating hours gets lost if two or more of the components I/O module, GCU or
station computer are exchanged.
Automatic recognition of the nozzle ID
Twin heads and SOKO nozzles of the C&P heads are not supported.
The scanned nozzle data gets lost at a machine reboot.
Flexible management of activity level rights
No message is displayed that a new activity level is active.
The rights can solely be changed via mouse / trackball (right-click). A change via touchscreen
is not possible.
X4i S placement machine
The traveling range in X direction is limited for the gantries 2 and 4 on the X4Si placement
machine.
TrayStack Feeder AX
The feeder is only supported on the X4i S placement machine and can be positioned on the
locations 2 and 3 only.
Only one Dip module LDU-X can be installed beside the feeder.
If 2 TrayStack Feeder AX are installed together with an LDU-X, the table has to be manually
selected in the Auto Configuration.
No nozzle changer support.
Stationary camera cannot be used.
CPP placement head supported only.
Feeder and placement heads are neither controlled in SIPLACE Pro nor in the station software.
Due to the hardware, the sequence oft he components (chain) cannot be warranted. Therefore,
setup verification with SIPLACE Setup Center cannot be performed.
After the machine has been rebooted or the feeder has been locked / unlocked, the feeder has
to be manually activated with the buttons on the feeder each time.
If the feeder is used without a reject conveyor, this may result in incomplete head cycles what
causes a reduced placement performance.
If there is no space to put back the component, it will be rejected.
Fine adjustment of the pitch at the feeder
For feeder types < 12mm, the current pitch in the feeder has to be set to > 4mm to achieve the
same functionality as on the operator panel of the feeder and to avoid incorrect settings for smaller
pitches.