X-S Speicification - 第42页

42 01005 Placement In its standard version, the SIPLACE X-Series is designed for placement of 01005 components (0.4 mm x 0.2 mm). The following placement variants are avail- able: • SpeedStar • MultiStar with component c…

Vision Sensor Technology

PCB Position Recognition

Bad Board Recognition

Ink spot criteria

Methods • Synthetic fiducial recognition method

• Mean gray scale value

• Histogram method

• Template matching

Shapes and sizes of fiducials/structures for

synthetic fiducials

other methods

For dimensions of synthetic fiducials, see page

min. 0.3 mm

max. 5 mm

Masking material Good coverage

Recognition time Depends on the method: 20 ms - 200ms

Description

In the cluster technology

each subpanel is assigned

an inkspot. If this is present

during the measurement via

the PCB vision module, the

corresponding subpanel is

populated. This function

helps prevent unnecessary

costs caused by placement

of defective panels.

Technical data for PCB position detection

PCB fiducials

Local fiducials

Library of bad panel recognition

Up to 3 (subpanels and multiple panels)

Up to 6 for the long board option (optional PCB fiducials

are output by the optimization.)

Up to 2 per PCB (may be of different type)

Up to 255 fiducial types per subpanel

Image analysis Edge detection method (singular feature) based on gray

scale values

Method of illumination Front lighting

Fiducial recognition time 0.1 s

Field of vision 5.78 mm x 5.78 mm

01005 Placement

In its standard version, the

SIPLACE X-Series is

designed for placement of

01005 components (0.4 mm

x 0.2 mm). The following

placement variants are avail-

able:

• SpeedStar

• MultiStar with component

camera type 30

The SIPLACE component

library already contains the

contours and dimensions of

01005 components. Spe-

cially developed component

nozzles of type 1005 are also

available for the SIPLACE X-

Series. These are adjusted

to the shape and size of the

01005 components and have

- as with all other SIPLACE

nozzles - a highly wear-proof

ceramic tip and flexible noz-

zle seat. This guarantees

maximum precision and pro-

cess reliability. Optimized

pickup is guaranteed by the

ideal feeding conditions in

the SIPLACE X feeder mod-

ule. The smaller the ele-

ments to be picked up, the

more accurate the pickup

needs to be.

Pickup is performed contact-

free to compensate minor

inaccuracies e.g. from com-

ponent or pocket tolerances

and to prevent mechanical

damage to the components.

The design of the SIPLACE

X feeder modules takes this

problem into account: new

motors and the reduced use

of fine mechanics help. Small

components can be placed

without performance loss,

with minimum pitch and irre-

spective of the larger compo-

nents which are next to the

01005 component. This

equates to true 01005 capa-

bility. As a rule with 01005

placement, a finely tuned

overall 01005 process is the

basic requirement if you want

to achieve excellent results.

All the process parameters

must be optimized. The

SIPLACE team will be

pleased to advise you on

how to do this.

01005 measurement

results and ambient condi-

tions

As the dpm values and

pickup rates for 01005 place-

ment depend greatly on the

respective measuring condi-

tions, it is not advisable to

specify these without consid-

ering the corresponding

ambient conditions.

The following table shows typical values for 01005 placement,

which can be achieved with a SIPLACE X-Series, provided the

relevant underlying conditions are fulfilled:

Machine type SIPLACE X4i S

Placement head SpeedStar with component camera

type 23

MultiStar with component camera

type 30

Nozzle type 1005 (SpeedStar)

2005 (MultiStar)

Feeder module type 4mm SIPLACE X tape feeder module

8mm SIPLACE X tape feeder module

Station software 706.01 SP1 or later

SIPLACE Pro 10.1 or later

Machine Maintenance

We recommend that you

have your SIPLACE X-

Series serviced on a regular

basis to keep it in prime con-

dition during productive use.

The SIPLACE X-Series

Maintenance Manual con-

tains recommendations for

the maintenance intervals.

All maintenance tasks are

explained in detail with clear

diagrams.

The maintenance intervals

are weekly, 3 monthly (only

when the SIPLACE is config-

ured with a C&P20 head), 6

monthly and 12 monthly.

For simpler organization of

line maintenance during daily

production operations, the

degree of complexity is spec-

ified for each maintenance

task. These levels are minor

and major maintenance.

Minor Maintenance

Minor Maintenance includes

weekly maintenance tasks.

The tasks of the weekly

maintenance intervals can

be carried out using the

Maintenance Manual; thus

no special training is needed.

These tasks are typically

executed by the operating

personnel.

Minor Maintenance summa-

rizes all maintenance tasks

that are to be carried out on a

weekly basis. The average

time needed is approxi-

mately 1 hour per line,

depending on the line config-

uration as well as the number

of persons who carry out the

maintenance and their expe-

rience.

Major Maintenance

Major Maintenance summa-

rizes recommended mainte-

nance tasks with a higher

degree of complexity that are

usually carried out every 6 or

12 months. These tasks

require a special training.

Normally, these tasks are

carried out by adequately

trained operating, mainte-

nance or service personnel.

Major Maintenance tasks are

planned and carried out on a

6 and 12 month basis (3

month basis for C&P20

heads). Planning the Major

Maintenance is normally

connected to the planned

major maintenance of the

oven within the production

line.