00196614-03_AI_Vakuumpumpe_SXDX12_de_en - 第5页
Contents Vacuum Pump Vakuumpumpe 5 T a b le o f C o n t e n t s 1 Introduction 69 1.1 Safety Instructions 69 1.1.1 Conventions for the u se of safety instructions 69 1.1.2 Safety Instructions for Wo rking with Strong Mag…
Inhaltsverzeichnis
4 Vacuum Pump Vakuumpumpe
3.3.3.1 Anschlusseinheit Vakuumpumpe SX1/SX2 [03079949-xx] einbauen (Maschinen
Ser.Nr. Nxxx)
41
3.3.4 Arbeiten am Distributor 42
3.3.5 Pumpenlaufrichtung prüfen 43
3.3.5.1 Pumpenlaufrichtung umkehren 44
3.3.6 Verschlauchung am Schlepp zugänglich machen 44
3.3.7 Vakuumschläuche anschließen 45
3.4 Vakuumpumpe einbauen 47
3.4.1 Pumpe in Maschine setzen 47
3.4.2 Vakuumschläuche an Verteilerblock anschließen 48
3.4.3 Abluftkanal komplett [03079527-xx] unter Maschine setzen 48
3.4.4 Abluftschlauch ID100 [03087599-xx] anschließen 49
3.4.5 Einbauplatz verschließen 50
3.5 Bestückköpfe umrüsten 51
3.5.1 Umrüstung C&P20A/P 51
3.5.1.1 Druckluftverteiler am C&P20A/P-Kopf anschließen 52
3.5.1.2 Schalldämpfer ausbauen 52
3.5.1.3 Vakuumeinheit Haltekreis C&P20A/P ausbauen 52
3.5.1.4 Blendenring und Vakuumdeckel einsetzen 53
3.5.2 Umrüstung C&P12 54
3.6 Abschließende Arbeiten 56
4 Instandhaltung 57
4.1 Instandhaltungstätigkeiten Vakuumpumpe 57
4.1.1 Werkzeuge, Verbrauchsmittel, Verschleiß- und Ersatzteile 57
4.1.2 Vorbereitende Arbeiten 57
4.1.3 Empfohlene Instandhaltungsintervalle 58
4.1.4 Durchführen der Instandhaltungstätigkeiten 58
4.1.4.1 Prüfen/Austauschen des Filtereinsatzes 59
4.1.5 Abschließende Arbeiten 60
5 Anhang 61
5.1 Stromlaufplan Anschlusseinheit Vakuumpumpe SX1/SX2 (für Maschinen bis Nr.
Mxxx)
61
5.2 Stromlaufplan Vacuum Pump Control (für Maschinen Lxxx - Mxxx (Kxxx)) 62
5.3 Stromlaufplan mit Vakuumpumpe (für Maschinen ab Nxxx) 65
5.4 Pneumatikplan SX1/SX2 ohne Vakuumpumpe (Maschinen bis Nr. Mxxx) 67
5.5 Pneumatikplan SX1/SX2 mit Vakuumpumpe (für Maschinen bis Nr. Mxxx) 68
Contents
Vacuum Pump Vakuumpumpe 5
Table of Contents
1 Introduction 69
1.1 Safety Instructions 69
1.1.1 Conventions for the use of safety instructions 69
1.1.2 Safety Instructions for Working with Strong Magnetic Fields70
1.1.3 Safety Instructions for the Power Supply 70
1.1.4 Safety Instructions for the Compressed Air Supply 71
1.1.5 Safety Instructions for the Gantry 71
1.1.6 Safety Instructions for Maintenance Tasks 71
1.1.7 Safety Instructions on Hazardous Materials 72
1.2 Preparatory Work... 73
1.3 Other Instructions 75
1.3.1 Environmentally-Friendly Disposal of Materials and Components 75
1.3.2 Use of Original SIPLACE Accessories and Spare Parts 75
1.3.3 ESD Guidelines 75
1.3.3.1 Definition of ESD 75
1.3.3.2 Important Measures to Protect Against Static Charging 75
1.3.3.3 Handling ESD Modules 76
1.3.3.4 Measurements and Modifications to ESD Modules 76
1.3.3.5 Dispatching ESD Modules 76
1.3.4 Release History 76
1.3.5 SIPLACE on the World Wide Web (WWW) 77
1.4 Staff Qualifications and Training 77
1.5 Abbreviations 78
2 Brief Description 79
2.1 Erecting and Moving the Machine with Vacuum Pump Fitted 80
2.2 Energy and Compressed Air Consumption 81
2.3 Scope of Delivery 82
2.4 Tools and equipment required 83
2.5 Prerequisites 84
2.6 Restrictions 84
2.7 Vacuum Pump - Special Features 85
2.8 C&P20A/P Placement Head - Special Features 85
2.9 Differentiation of the C&P20 Head Variants 86
2.10 C&P12 Placement Head - Special Features 87
3 Fitting the Vacuum Pump 89
3.1 Installation Location 89
3.2 Pneumatic and Vacuum Supply 89
3.3 Preparatory Steps 90
3.3.1 Installation Position - Accessibility and Preparations 90
3.3.2 Prefitting the Vacuum Pump 92
3.3.2.1 Closing the Opening Mechanism 92
3.3.2.2 Connecting the Power cable 93
3.3.2.3 Adjusting the Supply Voltage of the Vacuum Pump (From Machine No. N001) 94
3.3.2.4 Fitting and Positioning the Filter 95
3.3.2.5 Preparing and Connecting the Distributor Block 97
3.3.2.6 Installing and Adjusting the Leakage Valve 98
3.3.2.7 Placing the Vacuum Pump onto the Slide 98
3.3.3 Fitting the Vacuum Pump Connection Unit SX1/2 [03079949-xx] on Machines Kxxx /
Lxxx / Mxxx
100
Contents
6 Vacuum Pump Vakuumpumpe
3.3.3.1 Fitting the Vacuum Pump Connection Unit SX1/SX2 [03079949-xx] (Machine Serial
No. Nxxx)
103
3.3.4 Work to Distributor 104
3.3.5 Checking the Direction of Pump Operation 105
3.3.5.1 Reversing the Direction of Pump Operation 106
3.3.6 Access to the Trailing Cable Hoses 106
3.3.7 Connecting the Vacuum Hoses 107
3.4 Installing the Vacuum Pump 109
3.4.1 Inserting the Pump into the Machine 109
3.4.2 Connecting the Vacuum Hoses to the Distributor Block 110
3.4.3 Fitting the Air Outlet Conduit [03079527-xx] Under the Machine 110
3.4.4 Connecting the Exhaust Tube ID100 [03087599-xx] 111
3.4.5 Closing the Installation Location 112
3.5 Converting Placement Heads 113
3.5.1 Conversion for C&P20A/P 113
3.5.1.1 Connecting the Compressed Air Distributor to the C&P20A/P Head 114
3.5.1.2 Removing the Silencer 114
3.5.1.3 Removing the Vacuum Unit Holding Circuit C&P20A/P 114
3.5.1.4 Fitting the Aperture Ring and Vacuum Cover 115
3.5.2 Conversion for C&P12 116
3.6 Final Work 119
4 Maintenance 121
4.1 Maintenance Tasks for Vacuum Pump 121
4.1.1 Tools, Consumables, Spare and Wear Parts 121
4.1.2 Preparatory Steps 121
4.1.3 Recommended maintenance intervals 122
4.1.4 Performing Maintenance Tasks 122
4.1.4.1 Checking/Replacing the Filter Insert 123
4.1.5 Final work 124
5 Appendix 125
5.1 Circuit Diagram for Vacuum Pump Connection Unit SX1/SX2 (Machines up to No.
Mxxx)
125
5.2 Circuit Diagram for Vacuum Pump Control (Machines Lxxx - Mxxx (Kxxx)) 126
5.3 Circuit Diagram with Vacuum Pump (Machines from Nxxx) 129
5.4 Pneumatic Plan SX1/SX2 Without Vacuum Pump (Machines with No. Mxxx) 131
5.5 Pneumatic Plan SX1/SX2 with Vacuum Pump (Machines with No. Mxxx) 132