00198351-01_AI_Location 2 Upgrade Kit_E by SIPLACE_en - 第9页

Assembly Instructions E by SIPLACE Location 2 Upgrade Kit 04/2017 1 Introduction 1.2 Preparatory Work... 9 1.2 Preparatory Work... Purpose and Scope Before performing any preventive maintenance work, conversion work or s…

1 Introduction

1.1 Safety Instructions

Assembly Instructions E by SIPLACE

Location 2 Upgrade Kit 04/2017

1.1.8 Laser Classification

NOTICE

Laser class 1 and 1M

Modules in laser classes 1 and 1M are not labeled.

1.1.8.1 Laser Class 1

Classification of the Whole Machine

All installed camera systems and the whole machine (when ready for

operation) are assigned to laser class 1.

The laser classes are determined according to DIN EN 60825-1:2001.

Classification of the Camera Systems

The following camera systems are assigned to laser class 1:

●

Stationary component cameras for the SIPLACE TwinStar (Twin-

Head) and the SIPLACE Multistar (CPP)

●

Component camera, stationary, P&P, type 33, 55 x 45, digital

●

Component camera, stationary, P&P, type 25, 16 x 16, digital

●

Component camera, stationary, P&P, type 36, 32 x 32, digital

1.1.8.2 Laser Class 1M

Do not look directly at this with optical instruments!

The following camera systems are assigned to laser class 1M:

●

CO camera C&P, type 23, 6 x 6 on the SpeedStar

●

CO camera C&P, type 41, 6 x 6 on the SpeedStar

●

CO camera C&P, type 30, 27 x 27 on the MultiStar

●

CO camera C&P, type 30, 18 x 18 on the 12-segment Col-

lect&Place head

1.1.8.3 Laser class 2

Laser radiation

Do not look into beam!

The following modules are assigned to laser class 2:

●

PCB barcode scanner

●

Component sensor on the SpeedStar

●

Component sensor on the MultiStar

The entire machine is classified as laser class 2 if the coplanarity laser

module option is installed.

Assembly Instructions E by SIPLACE

Location 2 Upgrade Kit 04/2017

1 Introduction

1.2 Preparatory Work...

Purpose and Scope

Before performing any preventive maintenance work, conversion work or service work, a procedure

of locking and tagging must be followed and warning signs must be attached if not stated other-

wise. If it is not necessary to switch off the machine, it is explicitly mentioned.

The procedure, when followed correctly, eliminates the possibility of an employee being injured.

NOTICE

Additional safety measures

These procedures represent the minimum lock/tag out requirements for the machine during

preventive maintenance work and service work. Any additional safeguards needed to com-

plete work safely can be specified by facilities supervision, the safety officer, the safety

committee and the health department.

Description

Whenever it becomes necessary to isolate, control and release energy, the following procedure is

to be followed.

► Notify affected employees.

► Switch off the machine and all additional devices. Carry out all normal stopping procedures:

ð Press the STOP button.

ð Shut down the station computer.

ð Switch the machine off at the main switch.

► Isolate the machine from all its energy sources:

ð Shut off the compressed air supply.

ð Shut off the main power supply.

► Lock out the machine.

ð Attach a lock wherever possible (e.g. to the main power switch or the motor contactor).

Fig.1: Lock on main power switch

Example

► Alternative: attaching warning signs

If a machine can be locked, it must be. However, there are situations where energy isolating

devices cannot accommodate locks. In these cases, the energy isolating devices must be

tagged to warn employees that the machine is de-energized for servicing. The tag or label

must be securely fastened, it must be placed in a position visible to all and it may only be re-

moved by the person who attached it.

1 Introduction

1.2 Preparatory Work...

Assembly Instructions E by SIPLACE

Location 2 Upgrade Kit 04/2017

► Release of stored energy:

Stored energy in the compressed air supply or electrical energy in electrolytic capacitors must

be released by appropriate means.

ð After switching off the machine, wait until the voltages and the compressed air have dis-

charged, so that work can be performed without any risk.

► Testing the lock out:

The lock can be easily tested by pressing the START button.

► The following steps must be taken to restore the machine to operation.

► Check the working area. Authorized employees should remove all of their tools and reinstall

all safety features.

► Notify all affected employees.

► Before removing even one lock or tag, inform all workers in the affected area that the machine

is going to be restarted.

► Remove locks/tags

► Every authorized employee must remove his own lock and shut it away.

► Turn the machine on. Make sure that authorized staff check the equipment in operation to en-

sure that repairs were performed correctly

Testing

Service personnel may test circuits by energizing them briefly without suspending the Lock Out /

Tag Out Procedure. This may only be done when no other work is being performed by any other

person on the equipment being tested.

It is extremely important that all remote START switches be tagged with the "Do Not Operate" tag

to prevent inadvertent operation of the equipment during these periods.

Responsibilities

●

It shall be the responsibility of the maintenance and service personnel to make sure this pro-

cedure is adhered to.

●

It shall be the responsibility of the maintenance and service personnel's immediate supervisor

to instruct his personnel on this procedure.

●

It shall be the responsibility of the Safety Officer with assistance from the Safety Committee,

Health Service Department, and the various managers and vice-presidents to administer the

Lock Out / Tag Out Procedure.