PS288_PS388_PS588_981-0424-002D - 第142页

Maintenance ■ Maintenance Schedule 4—2 Data I/O • 981-0424 -002 back Maintenance Schedule This Maintenance Interv al Chart below recommends interv als based on the PS System processing 100,000 devices per month. Informat…

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PS Series Owner’s Manual 4—1
Chapter
4
4Maintenance
Performing the maintenance procedures described in this
chapter optimizes operation of your PS System and minimizes
operational malfunctions.
The manuals that came with the optional equipment on your
system contain additional maintenance procedures.
Note: Only individuals trained on these procedures by Data I/O or
its representatives are qualified to perform maintenance on the
PS System.
This section describes the preventive maintenance schedule for the
PS System, with topics appearing in this order:
Maintenance Schedule
Workspace, Head and Gantry on page 4-5
Programmers on page 4-29
The Marking Systems and Shuttle on page 4-34
Handler Computer on page 4-48
The Vision System on page 4-49
Troubleshooting on page 4-58
Tape Output System on page 4-71
Automatic Tray Feeder on page 4-78
The information in this
Manual applies to the
PS288, PS388 and
the PS588, (referred
to as PS System)
unless otherwise noted.
If your PS System was built
prior to 2011, then we
strongly recommend creat-
ing a Ghost Image of the
hard drive for backup.
There are several configu-
ration settings on the hard
drive that are unique to PS
Machines. Also, there are
several drivers that must be
loaded onto the hard drive,
in specific order. Contact
Data I/O Service.
Systems built after 2010
include a backup system.
Maintenance ■ Maintenance Schedule
4—2 Data I/O • 981-0424-002
back
Maintenance Schedule
This Maintenance Interval Chart below recommends intervals based
on the PS System processing 100,000 devices per month. Information
about these procedures and intervals can be found on the pages refer-
enced in the right column.
Make copies of this
chart and post near
your work area.
Date
completed
/ initials
Component
Action
(see precautions also, on page listed)
Page
Items to check Every Day
Sockets Clean with dry compressed air. Check for wear; replace if
necessary.
page
4-5
Input air pressure
Verify input air pressure is
5.5 ±0.7 Bar (80 ±10 PSI).
—
Items to check Every Week
General system Clean tops of equipment and all areas in work surface with
a clean brush, cloth or dry compressed air.
page
4-11
Vision camera lens Clean with dry compressed air, lens cleaning tissue, and
isopropyl alcohol.
page
4-11
Probe tip, on
• PNP head,
• Tape Output* PNP
Head
Inspect Probe Tip to make certain it can create a good vac-
uum seal on the device. Replace if probe tip is worn, cut,
or damaged.
Clean the PNP Probe tip.
Note: Do not touch the probe tip. Oils from fin-
gers can cause small devices to stick to the probe.
Note: Do not clean with alcohol.
page
4-12
Automatic Tray
Feeder*
Check the Tray Feeder for damaged or broken parts.
Check the conveyor belts for dirt, nicks, or other signs of
damage.
—
Items to check Every Month
Supply line air filter Check the main air filter and replace if necessary. Drain
fluid.
page
4-15
PNP head vacuum
generator filter and
silencer
Check; replace as necessary. page
4-15
Marking System* Clean the Shuttle Assembly. page
4-34
Marking System* Clean housing to remove laser marking dust. See The
Shuttle Assembly on page 4-34.
page
4-34
* denotes optional equipment
■ Maintenance Schedule ◘
PS Series Owner’s Manual 4—3
back
Marking System* Clean the O-ring on the Shuttle Assembly. page
4-40
Marking System* Adjust tension on shuttle belt. page
4-36
Marking System*
Fumex Laser Marker
Fume Extractor
Check the pre-filter and clean if necessary. Replace it if
marking is performed regularly.
(The maintenance interval depends on the number of
devices marked and the amount of text marked.)
page
4-41
Automatic Tray
Feeder*
Clean system. Check pinch roller; replace if necessary. page
4-78
Item to check Every Three Months
Marking System* Check wear on the shuttle belt and replace if necessary.
Check tension and adjust tension.
page
4-36
page
4-37
Items to check Every Six Months
PNP head and Gantry
wiring harnesses
Check; tighten if necessary. page
4-24
Gantry Cable Carriers Check fasteners; tighten if necessary. page
4-25
Vision camera Inspect vision camera mount; tighten as necessary. page
4-49
Marking System*
Fumex Laser Marker
Fume Extractor
Replace the pre-filter and pleated filter if marking regu-
larly.
The maintenance interval depends on the number of
devices marked and the amount of text marked. In gen-
eral, the pre-filter and pleated filter should be changed
every six months, or more frequently if low air flow is
detected.
page
4-41
PS Computer Replace Handler Computer air filter. page
4-48
Laser Computer Replace Laser Computer air filter. page
4-46
Items to check Once a Year
Gantry lead screws Clean and lubricate annually, or whenever the gantry
becomes noisy.
page
4-27
Marking System*
Fumex Laser Marker
Fume Extractor
Replace the HEPA (High Efficiency Particulate Air) filter
and carbon filter.
page
4-41
FlashCORE program-
mers
Run conformance verification using Data I/O’s DAB, part
number 910-2200-003 or higher.
page
4-29
Date
completed
/ initials
Component
Action
(see precautions also, on page listed)
Page
* denotes optional equipment
every 150,000 devices