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■ Maintenance Schedule ◘ PS Series Owner’s Manual 4—3 back Marking System* Clean the O-ring on the Shuttle Assembly . pag e 4-40 Marking System* Adjust tension on shuttle belt. page 4-36 Marking System* Fu m ex Laser Mar…
Maintenance ■ Maintenance Schedule
4—2 Data I/O • 981-0424-002
back
Maintenance Schedule
This Maintenance Interval Chart below recommends intervals based
on the PS System processing 100,000 devices per month. Information
about these procedures and intervals can be found on the pages refer-
enced in the right column.
Make copies of this
chart and post near
your work area.
Date
completed
/ initials
Component
Action
(see precautions also, on page listed)
Page
Items to check Every Day
Sockets Clean with dry compressed air. Check for wear; replace if
necessary.
page
4-5
Input air pressure
Verify input air pressure is
5.5 ±0.7 Bar (80 ±10 PSI).
—
Items to check Every Week
General system Clean tops of equipment and all areas in work surface with
a clean brush, cloth or dry compressed air.
page
4-11
Vision camera lens Clean with dry compressed air, lens cleaning tissue, and
isopropyl alcohol.
page
4-11
Probe tip, on
• PNP head,
• Tape Output* PNP
Head
Inspect Probe Tip to make certain it can create a good vac-
uum seal on the device. Replace if probe tip is worn, cut,
or damaged.
Clean the PNP Probe tip.
Note: Do not touch the probe tip. Oils from fin-
gers can cause small devices to stick to the probe.
Note: Do not clean with alcohol.
page
4-12
Automatic Tray
Feeder*
Check the Tray Feeder for damaged or broken parts.
Check the conveyor belts for dirt, nicks, or other signs of
damage.
—
Items to check Every Month
Supply line air filter Check the main air filter and replace if necessary. Drain
fluid.
page
4-15
PNP head vacuum
generator filter and
silencer
Check; replace as necessary. page
4-15
Marking System* Clean the Shuttle Assembly. page
4-34
Marking System* Clean housing to remove laser marking dust. See The
Shuttle Assembly on page 4-34.
page
4-34
* denotes optional equipment
■ Maintenance Schedule ◘
PS Series Owner’s Manual 4—3
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Marking System* Clean the O-ring on the Shuttle Assembly. page
4-40
Marking System* Adjust tension on shuttle belt. page
4-36
Marking System*
Fumex Laser Marker
Fume Extractor
Check the pre-filter and clean if necessary. Replace it if
marking is performed regularly.
(The maintenance interval depends on the number of
devices marked and the amount of text marked.)
page
4-41
Automatic Tray
Feeder*
Clean system. Check pinch roller; replace if necessary. page
4-78
Item to check Every Three Months
Marking System* Check wear on the shuttle belt and replace if necessary.
Check tension and adjust tension.
page
4-36
page
4-37
Items to check Every Six Months
PNP head and Gantry
wiring harnesses
Check; tighten if necessary. page
4-24
Gantry Cable Carriers Check fasteners; tighten if necessary. page
4-25
Vision camera Inspect vision camera mount; tighten as necessary. page
4-49
Marking System*
Fumex Laser Marker
Fume Extractor
Replace the pre-filter and pleated filter if marking regu-
larly.
The maintenance interval depends on the number of
devices marked and the amount of text marked. In gen-
eral, the pre-filter and pleated filter should be changed
every six months, or more frequently if low air flow is
detected.
page
4-41
PS Computer Replace Handler Computer air filter. page
4-48
Laser Computer Replace Laser Computer air filter. page
4-46
Items to check Once a Year
Gantry lead screws Clean and lubricate annually, or whenever the gantry
becomes noisy.
page
4-27
Marking System*
Fumex Laser Marker
Fume Extractor
Replace the HEPA (High Efficiency Particulate Air) filter
and carbon filter.
page
4-41
FlashCORE program-
mers
Run conformance verification using Data I/O’s DAB, part
number 910-2200-003 or higher.
page
4-29
Date
completed
/ initials
Component
Action
(see precautions also, on page listed)
Page
* denotes optional equipment
every 150,000 devices
Maintenance ■ Maintenance Schedule
4—4 Data I/O • 981-0424-002
back
Materials Required
To perform preventive maintenance procedures on the PS System,
you need the following materials:
• Lens cleaning paper
• Isopropyl alcohol
• Antistatic cleaner
• Silicone lubrication spray
• Tri-Flow lubricant (Data I/O part number
560-3300-901)
• Dry, compressed air
• Safety goggles
• Disposable protective gloves
•SAE and metric hex socket wrenches and Hex Keys (Allen
wrenches)
• Metric open end wrenches for the probe tips
• Shop vacuum cleaner
• Diagnostic Adapter Board (DAB)
• NSK Grease and Grease Gun MG70
Turning Off the System
When the PS System will not be used for several days, or before per-
forming a service procedure, shut off the system.
1. Complete or exit any job that is running.
2. Remove all devices from the system.
3. [Laser Marker only] Exit the Laser Marker software and shut
off the Laser Computer from the Windows Start menu.
4. Exit AH500 and TaskLink, and shut off the Handler Computer
from the Windows Start menu.
5. WAIT UNTIL WINDOWS COMPLETES SHUTTING DOWN,
then rotate the main power switch (on the back Input Panel)
counterclockwise to the OFF (vertical) position.
6. (Optional) Padlock the main power switch so that it cannot be
turned back on while the lock is in place.
See Chapter 3 for
more information on
exiting a job or shut-
ting off computers.