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Maintenance ■ Tape Output System 4—72 Data I/O • 981-0424 -002 back Figure 4-6 1: T ape Output Module Controller . The arrow points t o the Pow er On/Off button which is also the Emergency-Stop. 3b. Configure the T ape O…

■ Tape Output System ◘ Cleaning the Pressure Seal

PS Series Owner’s Manual 4—71

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Tape Output System

The Tape Output System is an optional system for placing and taping

programmed devices into device tape.

Items not covered here can be found in the TM-50 Taping Module

User’s Guide that came with your PS System.

The Tape Output also uses the Shuttle Transfer System to deliver

devices to it. For maintenance issues regarding the Shuttle System see

The Marking Systems and Shuttle on page 4-34.

Cleaning the Pressure Seal

The Pressure Seal Tape Output System requires cleaning to prevent

problems with breaking the device tape or tearing the tape sprocket

holes. The cleaning process removes adhesive built up from the cover

tape application rollers and the drive sprocket top pressure idler

wheel.

The Tape Output System also employs a PNP head. For information

on cleaning and maintaining the Probe tip see PNP Probe on page 4-12.

Cleaning Tools Required:

• Dry or damp shop towel

• A reel of empty device tape (carrier tape)

• A reel of cover tape

To clean the Pressure Seal Tape Output System:

1. Preparation—

1a. Switch on the PS System power and air.

2. Start a job—

2a. Start TaskLink. (Optional and deprecated: start AH500 by dou-

ble-clicking the AH500 icon on the Windows Desktop, and then

skip Step 2c below.)

2b. Select a job that requires the use of the tape output.

2c. Click Run (and Yes or Ok to subsequent dialogs), which opens

AH500 automatically.

2d. Click Start.

2e. Switch on the Tape Output Controller by pushing the red Power

button. Refer to Figure 4-61.

3. Configure the Tape Output Controller—

3a. At the V-TEK start-up screen, select Setup by pressing the left

arrow button.

Maintenance ■ Tape Output System

4—72 Data I/O • 981-0424-002

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Figure 4-61: Tape Output Module Controller. The arrow points to the

Power On/Off button which is also the Emergency-Stop.

3b. Configure the Tape Output Controller by setting the following:

At the Setup menu:

•reset Count Stop to desired amount:

Press 1, to re-zero the present count

Press 2, then enter the desired number, then press the ENT but-

ton.

• select the desired device tape pitch from the Pitch Selection

menu. Then press ENT.

Note: The pitch can be determined by using the pitch setting decal

located on the loading track or the pitch setting guide found at the

front of the TM-50 Taping Module User’s Guide.

At the Advance menu:

• set the number of pockets to advance to 1. Then press ENT.

At the Speed menu:

• set the advance speed between 40 to 100 depending on the

device tape width and device size. Then press ENT.

Note: Prevent device tape breakage and advancement problems

with small devices and narrower tape widths by setting slower

speeds— in the range 40 to 60.

Higher speeds may cause the devices to be dislodged from the pock-

ets or may cause the sprocket holes on the tape to rip out.

For more information,

see the TM-50 Taping

Module Users Guide

that came with your

equipment.

■ Tape Output System ◘ Cleaning the Pressure Seal

PS Series Owner’s Manual 4—73

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At the Jog menu

• jog the device tape forward to align the pocket with the

PNP head.

At the Mode menu

• select PSA mode for pressure seal cover tape. An asterisk indi-

cates the current setting. Then press ESC.

Note: The Heat Seal switch should be OFF.

At the Run menu

•select Run Mode. The run window displays all the selected setup

parameters.

• verify all settings for accuracy.

4. Inspect the PSA Seal Rollers (cover tape rollers)—

4a. Inspect the seal rollers for build up of adhesive from the cover

tape. See Figure 4-62.

Figure 4-62: On the Tape Out Module, the PSA Seal Rollers (arrows)

and Sprocket Idler with O-rings.

5. If adhesive buildup exists on the PSA Seal rollers—

5a. Using a shop towel and alcohol or alcohol wipes, clean the adhe-

sive build up from the cover tape application rollers. Hold the

alcohol cloth on the roller and rotate the roller 360°.

5b. Repeat procedure for the other application roller.

6. Inspect drive sprocket idler and rubber O-rings—

6a. Inspect the drive sprocket top idler and rubber O-rings for any

build up of adhesive from the cover tape. See Figure 4-62.

7. If adhesive buildup exists on the idler and O-rings—

CAUTION: O-rings might be easily damaged. Handle gently to

avoid breaking them.

O-rings