PS288_PS388_PS588_981-0424-002D - 第213页

■ Tape Output System ◘ Cleaning the Pressure Seal PS Series Owner’s Manual 4—73 back At th e Jog menu • jog the device tape forw ard to align the pocket with the PNP head. At th e Mode menu • select PSA mode for pressure…

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Maintenance Tape Output System
4—72 Data I/O • 981-0424-002
back
Figure 4-61: Tape Output Module Controller. The arrow points to the
Power On/Off button which is also the Emergency-Stop.
3b. Configure the Tape Output Controller by setting the following:
At the Setup menu:
•reset Count Stop to desired amount:
Press 1, to re-zero the present count
Press 2, then enter the desired number, then press the ENT but-
ton.
select the desired device tape pitch from the Pitch Selection
menu. Then press ENT.
Note: The pitch can be determined by using the pitch setting decal
located on the loading track or the pitch setting guide found at the
front of the TM-50 Taping Module User’s Guide.
At the Advance menu:
set the number of pockets to advance to 1. Then press ENT.
At the Speed menu:
set the advance speed between 40 to 100 depending on the
device tape width and device size. Then press ENT.
Note: Prevent device tape breakage and advancement problems
with small devices and narrower tape widths by setting slower
speeds— in the range 40 to 60.
Higher speeds may cause the devices to be dislodged from the pock-
ets or may cause the sprocket holes on the tape to rip out.
For more information,
see the TM-50 Taping
Module Users Guide
that came with your
equipment.
Tape Output System Cleaning the Pressure Seal
PS Series Owner’s Manual 4—73
back
At the Jog menu
jog the device tape forward to align the pocket with the
PNP head.
At the Mode menu
select PSA mode for pressure seal cover tape. An asterisk indi-
cates the current setting. Then press ESC.
Note: The Heat Seal switch should be OFF.
At the Run menu
•select Run Mode. The run window displays all the selected setup
parameters.
verify all settings for accuracy.
4. Inspect the PSA Seal Rollers (cover tape rollers)—
4a. Inspect the seal rollers for build up of adhesive from the cover
tape. See Figure 4-62.
Figure 4-62: On the Tape Out Module, the PSA Seal Rollers (arrows)
and Sprocket Idler with O-rings.
5. If adhesive buildup exists on the PSA Seal rollers—
5a. Using a shop towel and alcohol or alcohol wipes, clean the adhe-
sive build up from the cover tape application rollers. Hold the
alcohol cloth on the roller and rotate the roller 360°.
5b. Repeat procedure for the other application roller.
6. Inspect drive sprocket idler and rubber O-rings—
6a. Inspect the drive sprocket top idler and rubber O-rings for any
build up of adhesive from the cover tape. See Figure 4-62.
7. If adhesive buildup exists on the idler and O-rings—
CAUTION: O-rings might be easily damaged. Handle gently to
avoid breaking them.
O-rings
Maintenance Tape Output System
4—74 Data I/O • 981-0424-002
back
7a. Gently remove the two O-rings from the drive sprocket idler.
7b. Using a shop cloth and alcohol or a commercial alcohol wipe,
remove all adhesive from O-rings.
7c. Wipe the idler clean.
7d. Reinstall the dry O-rings onto the idler.
Adjusting Pressure of the PSA Seal
Rollers
1. Advance the device tape with the cover tape through the Seal
Rollers using the manual advance pedal. Advance enough pock-
ets to correctly align the cover tape on the carrier tape.
2. Perform a peel back test by peeling the cover tape from the carrier
tape. Notice how well the cover tape adheres to the device tape.
Perform a twist test by giving the tape a slight twist. Notice if the
cover tape detaches from the device tape.
If either test produces loose cover tape, increase the application
roller pressure by screwing the PSA Seal pressure adjustment
screw in (clockwise).
If both tests look acceptable, visually inspect the sealed device
tape for adhesive that may have been squeezed out during
application. If adhesive is visible, the Seal Roller pressure is too
high. Decrease the application roller pressure by screwing the
PSA Seal pressure adjustment screw out and retest.
Troubleshooting the Tape Output
System
The Tape Output System contains sensors that detect these fault con-
ditions:
a device is on top the device tape (carrier tape)—Track Jam Sen-
sor
no cover tape is on the reel—Cover Tape Sensor
device tape is not properly inserted in the device tape
track—Device Tape Present Sensor
a pocket in the carrier tape is empty—Pocket Empty Sensor
When the AH500 software displays the error message Tape Out Unit,
one of the tape output system sensors has been triggered. The most
likely sensors to trigger are the Device Jam and Device Tape sensors.
See Figure 4-63.