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Data I/O • PS Series Owner’s Manual i 1 Contents - • Preface Using This Manual vii Warnings and Cautions vii Safety Symbols viii Symbols for Specific Mod els/Equipment ix Contacting Data I/O x Data I/O Customer Support x…

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981-0424-002D
Data I/O has endeavored to ensure that the information in this document is
accurate and complete. Data I/O assumes no liability for errors, or for any
incidental, consequential, indirect, or special damages, including, without
limitation, loss of use, loss or alteration of data, delays, or lost profits or sav-
ings, arising from the use of this document or the product which it accompa-
nies.
No part of this document may be reproduced or transmitted in any form or
by any means, electronic or mechanical, for any purpose, without written per-
mission from Data I/O, except by the owner of this equipment for internal use
only.
Acknowledgments:
TaskLink, AH500, PS288, PS388 and PS588 are trademarks of Data I/O Corpo-
ration. Data I/O Corporation also acknowledges the trademarks of other orga-
nizations for their respective products or services mentioned in this
document.
FEEDBACK? send an e-mail to userdocs@dataio.com.
©2011 Data I/O Corporation
All rights reserved
May/2011
Data I/O • PS Series Owner’s Manual i
1Contents
- • Preface
Using This Manual vii
Warnings and Cautions vii
Safety Symbols viii
Symbols for Specific Models/Equipment ix
Contacting Data I/O x
Data I/O Customer Support x
Repair Service xi
Change of Address xi
1 • Introduction
Snapshot of the PS Machine 1–2
Comparison of the PS288, PS388 and PS588 1–3
Setting the Language 1–3
System Description 1–4
Safety Systems 1–4
Machine Axes 1–7
Four Basic Operations 1–7
Input and Output Options 1–8
PS588 Specifications 1–9
PS288 & PS388 Specifications 1–10
Machine Components 1–11
Component Descriptions 1–12
Software 1–19
Customer-Supplied Software 1–19
TaskLink 1–19
AH500 Application 1–21
Laser Software 1–21
Precautions for Safe Operation 1–23
Precaution List 1–23
Laser Safety 1–24
Laser Specifications 1–25
Laser Safety Interlocks 1–25
Disposal of Laser Vacuum Filters 1–26
Room Considerations 1–28
Ventilation 1–28
Access Space 1–28
981-0424-002D
Contents
ii Data I/O • 981-0424-002
2 • Setup
Connecting Facilities 2–2
Connecting Air 2–2
Connecting Electrical Power 2–3
(Optional) Connecting to a Network 2–4
Applying Power for the First Time 2–5
(Optional) Installing Antivirus Software 2–6
Setting Up Input and Output Media 2–6
Setting Up Static Tray Input and Output 2–7
Install Reject Bin 2–9
Setting Up an Automatic Tray Feeder 2–10
Setting Up the Tube Input and Output Media 2–12
Setting Up the Tape Feeder Input 2–16
Setting Up the Tape Output System 2–19
Set Up for Camera Contrast 2–26
Setting Up the Laser Marking System 2–27
Setting Up the Label Printing System 2–28
3 • Operation
Operator Functions 3–2
Running a Job on PS Systems 3–2
Stopping the System 3–22
Light Tower Interpretation 3–25
Changing Programmer Status 3–25
After a Job Completes 3–27
Turning Off System Power 3–27
Automatic Tray Feeder 3–29
Administrator Functions 3–31
Creating Security Profiles 3–31
Creating a Task in TaskLink 3–31
(Optional) Do a First Article Test 3–32
(Optional) Set TaskLink to Operator Mode 3–33
Teaching the Reference Vision File 3–34
Teaching the Package File 3–40
Get Movetimes/Optimize Movetimes 3–51
Monitoring Statistics 3–52
Maximizing Programming Yields 3–57
(Optional) Creating a Data File from a Master Device 3–58
Printer Options 3–60
(Optional) Creating a Label Printer File 3–60
(Optional) Creating a Laser Marking File 3–62
Additional Features 3–69
Automotive Performance Pak 3–69