PS288_PS388_PS588_981-0424-002D - 第4页
Contents ii Data I/O • 98 1-0424-002 2 • Setup Connecting Facilities 2–2 Connecting Air 2–2 Connecting Electrical Power 2–3 (Optional) Connecting to a Network 2–4 Applying Power for the First Time 2–5 (Optional) Installi…
Data I/O • PS Series Owner’s Manual i
1Contents
- • Preface
Using This Manual vii
Warnings and Cautions vii
Safety Symbols viii
Symbols for Specific Models/Equipment ix
Contacting Data I/O x
Data I/O Customer Support x
Repair Service xi
Change of Address xi
1 • Introduction
Snapshot of the PS Machine 1–2
Comparison of the PS288, PS388 and PS588 1–3
Setting the Language 1–3
System Description 1–4
Safety Systems 1–4
Machine Axes 1–7
Four Basic Operations 1–7
Input and Output Options 1–8
PS588 Specifications 1–9
PS288 & PS388 Specifications 1–10
Machine Components 1–11
Component Descriptions 1–12
Software 1–19
Customer-Supplied Software 1–19
TaskLink 1–19
AH500 Application 1–21
Laser Software 1–21
Precautions for Safe Operation 1–23
Precaution List 1–23
Laser Safety 1–24
Laser Specifications 1–25
Laser Safety Interlocks 1–25
Disposal of Laser Vacuum Filters 1–26
Room Considerations 1–28
Ventilation 1–28
Access Space 1–28
981-0424-002D
Contents
ii Data I/O • 981-0424-002
2 • Setup
Connecting Facilities 2–2
Connecting Air 2–2
Connecting Electrical Power 2–3
(Optional) Connecting to a Network 2–4
Applying Power for the First Time 2–5
(Optional) Installing Antivirus Software 2–6
Setting Up Input and Output Media 2–6
Setting Up Static Tray Input and Output 2–7
Install Reject Bin 2–9
Setting Up an Automatic Tray Feeder 2–10
Setting Up the Tube Input and Output Media 2–12
Setting Up the Tape Feeder Input 2–16
Setting Up the Tape Output System 2–19
Set Up for Camera Contrast 2–26
Setting Up the Laser Marking System 2–27
Setting Up the Label Printing System 2–28
3 • Operation
Operator Functions 3–2
Running a Job on PS Systems 3–2
Stopping the System 3–22
Light Tower Interpretation 3–25
Changing Programmer Status 3–25
After a Job Completes 3–27
Turning Off System Power 3–27
Automatic Tray Feeder 3–29
Administrator Functions 3–31
Creating Security Profiles 3–31
Creating a Task in TaskLink 3–31
(Optional) Do a First Article Test 3–32
(Optional) Set TaskLink to Operator Mode 3–33
Teaching the Reference Vision File 3–34
Teaching the Package File 3–40
Get Movetimes/Optimize Movetimes 3–51
Monitoring Statistics 3–52
Maximizing Programming Yields 3–57
(Optional) Creating a Data File from a Master Device 3–58
Printer Options 3–60
(Optional) Creating a Label Printer File 3–60
(Optional) Creating a Laser Marking File 3–62
Additional Features 3–69
Automotive Performance Pak 3–69
Contents
PS Series Owner’s Manual iii
4 • Maintenance
Maintenance Schedule 4–2
Materials Required 4–4
Turning Off the System 4–4
Workspace, Head and Gantry 4–5
Socket Adapters and Actuation 4–5
Cleaning the PS Machine 4–11
PNP Probe 4–12
Adjusting Probe Blow-Off Pressure 4–13
Checking the Automatic Tray Feeder 4–15
Replacing the Input Air Filter 4–15
Vacuum Generator Filters and Silencers 4–15
Adjusting the Vacuum Generator Sensors 4–18
Inspecting Gantry Parts 4–24
Programmers 4–29
FlashCORE Programmers Diagnostics 4–29
Removing a Programmer 4–30
The Marking Systems and Shuttle 4–34
The Shuttle Assembly 4–34
Laser Marking Filters 4–41
Handler Computer 4–48
Handler Computer Air Filter 4–48
Installing AH500 Software Updates 4–48
The Vision System 4–49
Inspecting the Vision Camera 4–49
Calibrating The Vision System 4–50
Troubleshooting 4–58
Common Error Messages 4–58
Monitoring Daily Operation Logs 4–59
Collect all PS System Logs 4–59
Programmer Errors 4–62
Pick and Place Problems 4–64
Air Pressure Problems 4–65
Tube Input and Output Problems 4–66
Tray Feeder Problems 4–67
PS Computer Failure 4–68
Functional Block Diagram 4–70
Tape Output System 4–71
Cleaning the Pressure Seal 4–71
Adjusting Pressure of the PSA Seal Rollers 4–74
Troubleshooting the Tape Output System 4–74
Automatic Tray Feeder 4–78
Cleaning and Inspecting 4–78
Conveyor Speed Adjustments 4–78
Electrical Equipment Disposal Notice 4–79