OM-1058-002 - 第4页

Contents Page 3 Tg0409-PM-SO Before Use ............................................................................................ 1 Contents ............................................................................…

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Before Use
2. Please read this instruction manual carefully for correct use of
the tape feeder.
The following warning signs are classified into three catego-
ries according to the degree of danger.
Please fully understand the meaning of each sign for safety
precautions.
3. The contents of this manual are subject to change without
prior notice.
This indicates a potentially hazardous situation
which, if not avoided, may result in injury or physi-
cal damage.
CAUTION
DANGER
This indicates an imminently hazardous situation
which, if not avoided, will result in death or seri-
ous injury.
This indicates a potentially hazardous situation
which, if not avoided, could result in death or seri-
ous injury.
WARNING
0410-002 2 Tg0409-PM-SO
Contents
Page
3 Tg0409-PM-SO
Before Use ............................................................................................ 1
Contents ................................................................................................ 3
1. Scope ............................................................................................. 5
1.1 Types of Tape Feeders ............................................................ 5
2. Attachment and Detachment of Tapes ........................................... 7
2.1 Attachment of Tapes ................................................................ 8
2.2 Tape Detachment Procedure .................................................. 20
2.3 Component Pick-up Position Alignment .................................. 21
3. Tape Feeder Attachment ............................................................... 24
3.1 Items to be checked before attaching
the tape feeder on the feeder carriage ............................ 24
3.2 Tape Feeder Attachment Procedure ....................................... 25
4. How to Select the Feed Pitch ........................................................ 31
4.1 Feed Pitch Selecting Procedure ............................................. 31
5. Periodical Maintenance ................................................................. 34
5.1 Precautions before Maintenance ............................................ 34
5.2 Preparation for Maintenance ................................................... 34
5.2.1 Preparation for Cleaning ................................................. 34
5.2.2 Feeder Adjusting Jig ....................................................... 34
5.2.3 Preparation for Lubrication ............................................. 35
5.3 Maintenance Method ............................................................... 36
5.3.1 Description of Maintenance in Each Section .................. 36
5.3.2 Maintenance in Tape
Attachment and Product Change ............................ 37
5.3.3 Weekly Maintenance ...................................................... 42
5.3.4 Monthly Maintenance ...................................................... 45
5.3.5 Quarterly Maintenance ................................................... 58
6. Maintenance Component List ........................................................ 59
0410-002
Contents
Page
4 Tg0409-PM-SO
7. Troubleshooting ............................................................................. 71
7.1 Component Pick-up Error ....................................................... 71
7.1.1 Component not correctly
picked up in a certain tape feeder ........................... 71
7.1.2 A pick-up error always occurs ......................................... 73
7.2 Tape not fed ............................................................................ 74
7.3 Cover Tape Caught ................................................................. 76
7.4 Tape cannot be set correctly ................................................... 77
8. Specifications of Tape Feeders ..................................................... 78
8.1 Specifications of 8 mm Tape Feeders (For Paper Tape) ........ 78
8.1.1 Referential Dimension For Taping .................................. 79
8.2 Specifications of 8 mm Tape Feeder (For Embossed Tape) ... 81
8.2.1 Referential Dimension for Taping ................................... 82
8.3 Specifications of 12 mm Tape Feeder (For Embossed Tape) . 84
8.3.1 Referential Dimension for Taping ................................... 85
8.4 Specifications of 16 mm Tape Feeder (For Embossed Tape) . 87
8.4.1 Referential Dimension for Taping ................................... 88
8.5 Specifications of 24 mm Tape Feeder (For Embossed Tape) . 90
8.5.1 Referential Dimension for Taping ................................... 91
8.6 Specifications of 32 mm Tape Feeder (For Embossed Tape) . 93
8.6.1 Referential Dimension for Taping ................................... 94
8.7 Specifications of 44 mm Tape Feeder (For Embossed Tape) . 96
8.7.1 Referential Dimension for Taping ................................... 97
9. Reference Taping Specifications ................................................... 99
9.1 Allowable Limit of Edge Waving.............................................. 99
9.2 Test Method for Edge Waving of Tape .................................... 99
9.3 Leader Section (Tape End Section) ........................................ 100
9.4 Trailer Section (Tape Tailer Section) ....................................... 100
9.5 Position of Taped Component ................................................. 100
9.6 Strength of Carrier and Cover Tapes ...................................... 101
9.7 Peel Strength of Cover Tape ................................................... 101
9.8 Minimum Bending Radius ....................................................... 102
9.9 Style and Dimensions of Reel ................................................. 103
0410-002