OM-1058-002 - 第5页

Contents Page 4 Tg0409-PM-SO 7. T roubleshooting ............................................................................. 71 7.1 Component Pick-up Error ....................................................... 71 7.1…

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Contents
Page
3 Tg0409-PM-SO
Before Use ............................................................................................ 1
Contents ................................................................................................ 3
1. Scope ............................................................................................. 5
1.1 Types of Tape Feeders ............................................................ 5
2. Attachment and Detachment of Tapes ........................................... 7
2.1 Attachment of Tapes ................................................................ 8
2.2 Tape Detachment Procedure .................................................. 20
2.3 Component Pick-up Position Alignment .................................. 21
3. Tape Feeder Attachment ............................................................... 24
3.1 Items to be checked before attaching
the tape feeder on the feeder carriage ............................ 24
3.2 Tape Feeder Attachment Procedure ....................................... 25
4. How to Select the Feed Pitch ........................................................ 31
4.1 Feed Pitch Selecting Procedure ............................................. 31
5. Periodical Maintenance ................................................................. 34
5.1 Precautions before Maintenance ............................................ 34
5.2 Preparation for Maintenance ................................................... 34
5.2.1 Preparation for Cleaning ................................................. 34
5.2.2 Feeder Adjusting Jig ....................................................... 34
5.2.3 Preparation for Lubrication ............................................. 35
5.3 Maintenance Method ............................................................... 36
5.3.1 Description of Maintenance in Each Section .................. 36
5.3.2 Maintenance in Tape
Attachment and Product Change ............................ 37
5.3.3 Weekly Maintenance ...................................................... 42
5.3.4 Monthly Maintenance ...................................................... 45
5.3.5 Quarterly Maintenance ................................................... 58
6. Maintenance Component List ........................................................ 59
0410-002
Contents
Page
4 Tg0409-PM-SO
7. Troubleshooting ............................................................................. 71
7.1 Component Pick-up Error ....................................................... 71
7.1.1 Component not correctly
picked up in a certain tape feeder ........................... 71
7.1.2 A pick-up error always occurs ......................................... 73
7.2 Tape not fed ............................................................................ 74
7.3 Cover Tape Caught ................................................................. 76
7.4 Tape cannot be set correctly ................................................... 77
8. Specifications of Tape Feeders ..................................................... 78
8.1 Specifications of 8 mm Tape Feeders (For Paper Tape) ........ 78
8.1.1 Referential Dimension For Taping .................................. 79
8.2 Specifications of 8 mm Tape Feeder (For Embossed Tape) ... 81
8.2.1 Referential Dimension for Taping ................................... 82
8.3 Specifications of 12 mm Tape Feeder (For Embossed Tape) . 84
8.3.1 Referential Dimension for Taping ................................... 85
8.4 Specifications of 16 mm Tape Feeder (For Embossed Tape) . 87
8.4.1 Referential Dimension for Taping ................................... 88
8.5 Specifications of 24 mm Tape Feeder (For Embossed Tape) . 90
8.5.1 Referential Dimension for Taping ................................... 91
8.6 Specifications of 32 mm Tape Feeder (For Embossed Tape) . 93
8.6.1 Referential Dimension for Taping ................................... 94
8.7 Specifications of 44 mm Tape Feeder (For Embossed Tape) . 96
8.7.1 Referential Dimension for Taping ................................... 97
9. Reference Taping Specifications ................................................... 99
9.1 Allowable Limit of Edge Waving.............................................. 99
9.2 Test Method for Edge Waving of Tape .................................... 99
9.3 Leader Section (Tape End Section) ........................................ 100
9.4 Trailer Section (Tape Tailer Section) ....................................... 100
9.5 Position of Taped Component ................................................. 100
9.6 Strength of Carrier and Cover Tapes ...................................... 101
9.7 Peel Strength of Cover Tape ................................................... 101
9.8 Minimum Bending Radius ....................................................... 102
9.9 Style and Dimensions of Reel ................................................. 103
0410-002
Tg0409-PM-SO
1. Scope
The tape feeders for the TCM-X series supply chip components to the chip
mounter (TCM-X series).
1.1 Types of Tape Feeders
Table 1
0410-002 5
1. Scope
The tape feeder for TCM-X series cannot be used for TCM-3000/
1000 series machine.
(a) Two or more feedings are required for feed pitches of 24 mm and
32 mm.
(b) Slight discrepancy may occur between the values in the table and
actual ones.
Notice
Note
Tape Feeder
Tape Width ×
Feed Pitch
(mm)
Type of Tapes
Mass (Note b)
Small/Large
Reel Holders
8 × 2
8 × 2
8 × 2
8 × 4
8 × 4
8 × 8
12 × 4
12 × 8
12 × 12
16 × 4, 8, 12, 16
24 × 8, 12, 16
24 × 24
(Note a)
32 × 12, 16
32 × 24
(Note a)
44 × 12, 16
44 × 24, 32
(Note a)
Paper (Exclusive
for 0603)
Paper
Embossed
Paper
Embossed
Embossed
Embossed
Embossed
Embossed
Embossed
Embossed
Embossed
Embossed
Embossed
Embossed
Embossed
1,045/2,020g
1,045/2,020g
1,045/2,020g
1,045/2,020g
1,045/2,020g
1,075/2,050g
1,210/2,197g
1,210/2,197g
1,210/2,197g
2,360g
2,640g
2,640g
3,020g
3,020g
3,140g
3,140g
8 mm Tape Feeder
12 mm Tape Feeder
16 mm Tape Feeder
24 mm Tape Feeder
32 mm Tape Feeder
44 mm Tape Feeder
TF-0809 S/L
TF-0810 S/L
TF-0811 S/L
TF-0812 S/L
TF-0813 S/L
TF-0814 S/L
TF-1210 S/L
TF-1211 S/L
TF-1212 S/L
TF-1610 L
TF-2410 L
TF-2411 L
TF-3210 L
TF-3211 L
TF-4410 L
TF-4411 L
Full
Width
(mm)
16.5
16.5
16.5
16.5
16.5
16.5
21.0
21.0
21.0
27.2
37.9
37.9
48.7
48.7
60.7
60.7