DFD6361-Maintenance - 第12页

Contents-6 CONTENTS 2. Maintenan ce and In spection to Be Done Ev ery Day ............................. E-41 ÿ 2-1. Maintenance and Inspecti on Before T urning ON the Pow e r ........................... E-42 ÿ 2-2. Maint…

Contents-5

CONTENTS

2-2. Error Code List...............................................................................................D-14ÿ

2-3. Remedies for Errors Requiring Emergent Stop ..............................................D-21ÿ

2-4. Remedies for Blade/Setup-Related Errors .....................................................D-50ÿ

2-5. Remedies for Valve-Related Errors................................................................D-76ÿ

2-6. Remedies for Alignment-Related Errors.......................................................D-106ÿ

2-7. Remedies for Kerf Check-Related Errors.....................................................D-121ÿ

2-8. Axis-Related Error Remedies.......................................................................D-133ÿ

2-9. Remedies for Other Errors ...........................................................................D-144ÿ

E. MAINTENANCE AND

PERIODIC INSPECTION....................................E-1

1. Maintenance Whose Interval Differs Depending on

the Machine Use Conditions of the Device............................................. E-3ÿ

1-1. Cleaning the Non-Contact Setup Sensor (Detection Surface)

[OptionalAccessory].........................................................................................E-4ÿ

1-1-1. Calling up the NCS SENSOR CLEANING screen [screen 4.8]...............E-6ÿ

1-1-2. Cleaning of the non-contact setup sensor...............................................E-8ÿ

1-1-3. Cleaning the non-contact setup sensor with abrasives

[Optional accessory]............................................................................E-10ÿ

1-1-4. Adjusting the non-contact setup amplifier .............................................E-12ÿ

1-1-5. Completion of cleaning the non-contact setup sensor ..........................E-16ÿ

1-2. Cleaning the Blade Breakage Detector Sensor..............................................E-17ÿ

1-2-1. Removing the blade breakage detector................................................E-18ÿ

1-2-2. Cleaning the blade breakage detector sensor ......................................E-20ÿ

1-2-3. Adjusting the amplifier of blade breakage detector...............................E-23ÿ

1-2-3-1. Moving the Y (Y1, Y2)-axis....................................................................................E-26ÿ

1-2-3-2. Removing the partition (left) ..................................................................................E-27ÿ

1-2-3-3. Adjusting the amplifier of blade breakage detector...............................................E-29ÿ

1-2-4. Completion of cleaning the blade breakage detector sensor................E-30ÿ

1-3. Cleaning the Spindle ......................................................................................E-31ÿ

1-3-1. Removing the blade and flange/hub mount ..........................................E-34ÿ

1-3-2. Removing the wheel cover....................................................................E-35ÿ

1-3-3. Cleaning the spindle main body............................................................E-37ÿ

1-3-4. Completion of spindle cleaning.............................................................E-38ÿ

FYI: Possible problems of the spindle due to stains........................................E-38ÿ

1-4. Cleaning the Touch Panel...............................................................................E-39ÿ

Contents-6

CONTENTS

2. Maintenance and Inspection to Be Done Every Day............................. E-41ÿ

2-1. Maintenance and Inspection Before Turning ON the Power...........................E-42ÿ

2-2. Maintenance and Inspection After Turning ON the Power..............................E-43ÿ

3. Maintenance to Be Performed at 7-Day

(Recommended) Intervals.................................................................... E-44ÿ

3-1. Cleaning the Cutting Room ............................................................................E-45ÿ

3-1-1. Cleaning the water case exterior...........................................................E-47ÿ

3-1-2. Cleaning the water case interior............................................................E-49ÿ

4. Maintenance to Be Performed at 30-Day

(Recommended) Intervals.................................................................... E-51

4-1. Conditioning the Flange..................................................................................E-51ÿ

5. Maintenance to Be Performed at 183-Day

(Recommended) Intervals.................................................................... E-52ÿ

5-1. Conditioning the Hub Mount...........................................................................E-52ÿ

5-2. Greasing the ElevatorAxis.............................................................................E-53ÿ

5-2-1. Preparation of greasing the elevator axis..............................................E-55ÿ

5-2-2. Greasing the elevator axis....................................................................E-57ÿ

5-2-3. Completion of greasing the elevator axis..............................................E-59ÿ

5-3. Greasing the Frame Centering Axis ...............................................................E-60ÿ

5-3-1. Preparation of greasing the frame centering axis..................................E-62ÿ

5-3-2. Greasing the linear guide......................................................................E-64ÿ

5-3-3. Completion of greasing the frame centering axis..................................E-66ÿ

5-4. Cleaning the Spindle Coolant Water Path ......................................................E-67ÿ

5-4-1. Preparation of cleaning the spindle 1 coolant water path......................E-69ÿ

5-4-2. Cleaning the spindle 1 coolant water path ............................................E-70ÿ

5-4-3. Completion of cleaning the spindle 1 coolant water path......................E-71ÿ

5-4-4. Preparation of cleaning the spindle 2 coolant water path......................E-72ÿ

5-4-5. Cleaning the spindle 2 coolant water path ............................................E-73ÿ

5-4-6. Completion of cleaning the spindle 2 coolant water path......................E-74ÿ

6. Maintenance to Be Performed at 365-Day

(Recommended) Intervals.................................................................... E-75

6-1. Cleaning the Vacuum Ejector.........................................................................E-76ÿ

6-2. Greasing the X-axis........................................................................................E-79ÿ

6-2-1. Preparation of greasing the X-axis........................................................E-82ÿ

6-2-2. Cleaning the right-hand X-axis and its periphery ..................................E-83ÿ

6-2-3. Cleaning the left-hand X-axis and its periphery.....................................E-85ÿ

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CONTENTS

6-2-4. Greasing the X-axis ..............................................................................E-87ÿ

6-2-5. Completion of greasing the X-axis........................................................E-88ÿ

6-3. Greasing the Push-PullAxis...........................................................................E-89ÿ

6-3-1. Preparation of greasing the push-pull axis............................................E-92ÿ

6-3-2. Greasing the push-pull axis ..................................................................E-95ÿ

6-3-3. Completion of greasing the push-pull axis............................................E-96ÿ

6-4. Greasing the Upper Arm Axis.........................................................................E-97ÿ

6-4-1. Preparation of greasing the upper arm axis........................................E-100ÿ

6-4-2. Greasing the upper arm axis...............................................................E-101ÿ

6-4-3. Completion of greasing the upper arm axis ........................................E-104ÿ

6-5. Greasing the LowerArm Axis.......................................................................E-105ÿ

6-5-1. Preparation of greasing the lower arm axis.........................................E-108ÿ

6-5-2. Greasing the lower arm axis ...............................................................E-109ÿ

6-5-3. Completion of greasing the lower arm axis......................................... E-112ÿ

6-6. Greasing the θ-axis SensorAssembly Section............................................. E-113ÿ

6-6-1. Preparation of greasing the θ-axis sensor assembly section.............. E-115ÿ

6-6-2. Greasing the θ-axis sensor assembly section..................................... E-116ÿ

6-6-3. Completion of greasing the θ-axis sensor assembly section............... E-117ÿ

6-7. Greasing the Y-axis...................................................................................... E-118ÿ

6-7-1. Cleaning the central part of the Y-axis ................................................E-120ÿ

6-7-2. Cleaning the front and rear edge of the Y-axis....................................E-122ÿ

6-7-3. Greasing the rear of the Y-axis............................................................E-123ÿ

6-7-4. Completion of greasing the Y-axis.......................................................E-124ÿ

6-8. Greasing the Z-axis......................................................................................E-125ÿ

6-8-1. Preparation of greasing the Z1-axis....................................................E-128ÿ

6-8-2. Greasing the Z1-axis...........................................................................E-130ÿ

6-8-3. Preparation of greasing the Z2-axis....................................................E-131ÿ

6-8-4. Greasing the Z2-axis...........................................................................E-133ÿ

6-8-5. Completion of greasing the Z-axis ......................................................E-134ÿ

F. CONSUMABLE PARTS REPLACEMENT...........F-1

1. Consumables to Be Replaced at 365-Day

(Recommended) Intervals.......................................................................F-2ÿ

1-1. Replacing the Air Clean Unit Consumable Parts.............................................. F-3ÿ

1-1-1. Preparation of replacing the air clean unit consumable parts..................F-6ÿ

1-1-2. Replacing the mist separator element..................................................... F-7ÿ

1-1-3. Replacing the air filter............................................................................. F-9ÿ