DFD6361-Maintenance - 第6页
Intro -2 Part repl acemen t For parts replacement, be sure to use genuine Disc o brand parts. If an y parts that are not of genui ne Disco brand a re used for re placement, Disco s hall assume no lia bility for any d ama…
Intro-1
INTRODUCTION
About this manual
This Maintenance Manual explains the maintenance and inspection items and
data setup checkout that are necessary for customer-side maintenance, for
maintenance personnel. The machine covered in the manual is the Disco Fully
Automatic Dicing Saw 6000 Series Models DFD6351 and DFD6361.
To ensure safety
In order to ensure safety, be sure to thoroughly read and fully understand the
important safety information set forth in the separate Safety Manual, before
performing any operation.
Note that this manual is based on the software of version 1.6 series.
When doing maintenance, be sure to follow the procedures set forth in this
manual.
Be sure that the maintenance should be performed by a qualified person who
has completed DISCO's education curriculum (hereinafter referred to as the
maintenance personnel).
Definition of a manager and an operator
The definition of "manager" and "personnel" applied in this manual is as
follows:
Category Applicable
Personnel
Job
Manager Management
representative
The person who is responsible for overall
management of machines and operators.
Maintenance
personnel
The qualified person who received
DISCO machine maintenance training.
Operator Data
maintenance
personnel
The qualified person who is responsible
for management of software data of the
machine.
Operator The person who operates the machine to
process workpieces.
Minimum retention period of the maintenance functional parts
Maintenance functional parts required for repair or modification will be
retained by Disco for at least seven years after the B/L date.
Unit notation
International System of Unit is adopted to express any unit. The values in the
parenthesis are reference data. Also, all the pressure values are expressed in
gauge pressure.
Intro-2
Part replacement
For parts replacement, be sure to use genuine Disco brand parts. If any parts
that are not of genuine Disco brand are used for replacement, Disco shall
assume no liability for any damages caused by these parts.
For replacement of components that use parts accredited as UL Standards
products, be sure to replace them respectively to new components that use UL
Standards products.
For replacement of critical parts, be sure to contact your nearest Disco office
first for prior consultation. If any critical parts are replaced without consulting
Disco beforehand, Disco shall assume no liability for any consequences
arising therefrom.
Part warranty period
Part warranty period is as follows:
Part Warranty Period
Electrical parts having contact points Six months from the B/L date
Consumable parts Not covered
Parts other than the above 12 months from the B/L date
Documentation for this machine
The following six written manuals are provided for 6000 series machine.
This manual is the Maintenance Manual indicated by the arrow.
Manual Who should read Contents
Safety Manual - Management
representative
- Data maintenance
personnel
- Maintenance
personnel
Information for ensuring safety
during machine operation,
installation and maintenance
Installation Manual Maintenance
personnel
Procedures for machine
installation and adjustment
Operation Manual Operator Operational procedures to be
performed by operators
Data Maintenance
Manual
Data maintenance
personnel
Screen contents for data entry and
data setting procedures
Maintenance
Manual
Maintenance
personnel
Servicing, inspection and
adjustment procedures to be
performed by customers
Technical
Reference
Maintenance
personnel
Machine specifications/circuit
diagrams
Illustrations
Part lists
Contents-1
CONTENTS
READ CAREFULLY BEFORE USING THIS MANUAL
INTRODUCTION................................................Intro-1
CONTENTS.................................................Contents-1
A. MACHINE COMPONENTS AND
FUNCTIONS.......................................................A-1
1. Machine Outer Cover............................................................................. A-2ÿ
2. Axis Section............................................................................................ A-7ÿ
2-1. AxisArrangement.............................................................................................A-9ÿ
2-2. X-axis Section ................................................................................................ A-11ÿ
2-3. Y (Y1 and Y2)-axis Section.............................................................................A-13ÿ
2-4. Z (Z1 and Z2)-axis Section.............................................................................A-16ÿ
2-5. θ-axis Section.................................................................................................A-18ÿ
2-6. Spinner Section..............................................................................................A-21ÿ
2-7. Elevator Section.............................................................................................A-23ÿ
2-8. Pre-alignment Section....................................................................................A-28ÿ
2-9. Transport Section...........................................................................................A-30ÿ
2-10. Microscope Section......................................................................................A-32ÿ
2-11. Spindle-axis Section .....................................................................................A-35ÿ
3. Main Body Section ............................................................................... A-38ÿ
4. Detection Function ............................................................................... A-45ÿ
4-1. Personnel Protection......................................................................................A-46ÿ
4-1-1. Safety switch/lock cylinder of the splash cover.....................................A-47ÿ
4-1-2. Safety switch/lock cylinder of the arm section cover.............................A-48ÿ
4-2. Machine Protection.........................................................................................A-49ÿ
4-2-1. Air pressure sensor...............................................................................A-51ÿ
4-2-2. Flow rate sensor ...................................................................................A-52ÿ