00900330-01_UM_ASM-ProcessLens_EN - 第4页
4 Instruction manual ASM ProcessLens 03/2021 Table Of Contents 2.2.4.13 Warning label - Sensitive conveyor side .. 30 2.2.4.14 Warning label - Support pins 94 mm .. 30 2.2.4.15 Warning label - Entanglement hazard .…
3Instruction manual ASM ProcessLens 03/2021
Table Of Contents
Table Of Contents
1 Introduction.. 7
1.1 Machine overview.. 7
1.1.1 Machine description.. 8
1.1.2 Serial number of the machine.. 9
1.1.3 EU Declaration of Conformity.. 9
1.1.4 Use as prescribed.. 9
1.1.5 Failure to use as prescribed.. 10
1.1.6 Noise emissions.. 10
1.1.7 Important notes on environmentally-friendly disposal of materials and components.. 10
1.1.8 Electromagnetic compatibility (EMC).. 10
1.1.9 Note on original ASM SMT Solutions accessories.. 10
1.2 Qualification and training of personnel.. 10
1.3 Operator levels.. 11
1.4 Important notes on this instruction manual.. 12
1.4.1 Contents and filing of this instruction manual.. 12
1.4.2 Danger notes.. 12
1.4.3 Manufacturer's/supplier's liability.. 12
1.4.4 Revision table.. 12
1.4.5 Further information about and contents of the documentation package.. 12
1.4.5.1 How to get information.. 12
1.4.5.2 ASM on the World Wide Web (WWW).. 13
1.4.6 Abbreviations.. 13
2 Safety.. 15
2.1 Conventions for the use of safety instructions and symbols.. 15
2.1.1 Qualified personnel.. 15
2.1.2 Important notes on operational safety.. 16
2.1.2.1 General.. 16
2.1.2.2 Safety of operators and other persons.. 16
2.1.2.3 Safety of plant and equipment.. 17
2.1.3 Safety instructions on permanent magnets.. 17
2.2 Warning labels.. 19
2.2.1 Warning labels on the machine.. 20
2.2.2 Warning labels in the machine.. 22
2.2.3 Warning lables on the conveyor.. 25
2.2.3.1 Dual conveyor.. 25
2.2.3.2 Single conveyor.. 26
2.2.4 Description of the warning labels.. 26
2.2.4.1 Warning label W 201.. 26
2.2.4.2 Warning label: Hazardous voltage – W81-00382.. 27
2.2.4.3 Warning label – Laser class 2.. 27
2.2.4.4 Warning label: Strong magnets – W202.. 27
2.2.4.5 Warning label: Emergency stop – W210.. 28
2.2.4.6 Warning label W203.. 28
2.2.4.7 Warning label W206.. 28
2.2.4.8 Warning label - Hazardous Voltage.. 28
2.2.4.9 Warning label P010 - Do Not Touch.. 29
2.2.4.10 Warning label: Hot surface – W026.. 29
2.2.4.11 Warning label PSUC - Power Supply Unit Cover.. 29
2.2.4.12 Warning label – Laser radiation.. 29
4 Instruction manual ASM ProcessLens 03/2021
Table Of Contents
2.2.4.13 Warning label - Sensitive conveyor side.. 30
2.2.4.14 Warning label - Support pins 94 mm.. 30
2.2.4.15 Warning label - Entanglement hazard.. 30
2.2.4.16 Warning label - General warning/attention.. 30
2.2.5 Other Labels.. 31
2.2.5.1 Label - External grounding point.. 31
2.2.5.2 Label – Ground.. 31
2.3 Safety instructions for transporting the machine.. 31
2.4 Safety instructions for operating the machine.. 32
2.4.1 Safety instructions for closing the protective covers.. 32
2.4.2 Insertion of board into the input and output conveyor.. 33
2.4.3 ESD safety of machine.. 33
2.5 Safety features.. 34
2.5.1 Protective hood, doors and covers.. 34
2.5.2 Switches and buttons on the machine.. 36
2.5.2.1 Position of switches and buttons on the machine.. 36
2.5.2.2 Description of functions.. 36
2.5.2.3 Position of protective switch on the machine.. 38
2.5.3 Emergency stop loops and signaling circuit.. 40
2.5.3.1 Emergency stop loop structure.. 40
2.5.3.2 Description of the functions of the EMERGENCY STOP loops.. 40
2.6 Residual voltages and discharge times in the machine.. 40
2.6.1 Energy state of the machine after the EMERGENCY STOP button is pressed.. 40
2.6.2 Energy state of the machine after switching off the main power switch.. 40
2.6.2.1 Machine switched off at the main power switch and disconnected.. 41
2.7 Lock out and tag out procedure.. 41
2.7.1 Purpose and scope.. 41
2.7.2 Description.. 42
2.7.3 Testing.. 42
2.7.4 Responsibility and obligations.. 43
2.7.5 Training.. 43
2.7.6 Review.. 43
2.8 ESD guidelines.. 44
2.8.1 What does ESD mean?.. 44
2.8.2 Important measures to protect against static charging.. 44
2.8.3 Handling ESD modules.. 44
2.8.4 Measurements and modifications to ESD modules.. 44
2.8.5 Dispatching ESD modules.. 45
3 Machine description.. 47
3.1 Overview of the modules.. 47
3.1.1 Overview of assemblies.. 47
3.1.2 Inspection head.. 48
3.1.2.1 Description.. 48
3.1.3 Dual conveyor assembly.. 49
3.1.3.1 Description.. 49
3.1.4 Single conveyor assembly.. 50
3.1.4.1 Description.. 50
3.1.5 Definition of PCB warpage.. 50
3.1.5.1 PCB warpage on the conveyor.. 50
3.1.5.2 Maximum PCB warpage allowed during processing of the board.. 52
3.2 Technical data.. 53
3.2.1 Dimensions and ambient conditions for machine operation.. 53
5Instruction manual ASM ProcessLens 03/2021
Table Of Contents
3.2.2 Ambient conditions for packaging, transportation and storage.. 54
3.2.3 Center of Gravity.. 54
3.2.4 Electrical Ratings.. 54
3.2.5 Conveyor specifications.. 55
3.2.6 Inspection capabilities.. 55
3.2.7 Solder paste inspection capabilities.. 55
3.2.8 Program generation specifications.. 55
4 Setting up and commissioning.. 57
4.1 Transport and delivery configuration.. 57
4.1.1 Shipping packaging.. 57
4.1.1.1 Transporting environment condition.. 57
4.1.1.2 Shipping packaging dimensions.. 57
4.1.1.3 Weight of machine when ready for dispatch.. 57
4.1.2 Checking a delivery.. 58
4.1.3 Configuration when delivered.. 58
4.1.4 Transporting the machine in the crate.. 59
4.1.4.1 Services.. 59
4.1.4.2 Safety instructions.. 59
4.1.4.3 Means of transport.. 59
4.1.4.4 Forklift attachment points on the transport crate or pallet.. 59
4.1.5 Transporting the machine without a crate or pallet.. 59
4.1.5.1 Safety instructions.. 59
4.1.5.2 Means of transport.. 60
4.1.5.3 Forklift attachment points on the machine.. 60
4.1.5.4 Points that MUST be noted when transporting the machine.. 61
4.2 Infrastructure at the installation location.. 62
4.2.1 Recommendations for foundation quality.. 62
4.2.1.1 Maximum ground levelness.. 62
4.2.1.2 Machine weight and floor loading.. 62
4.2.2 Main power supply.. 62
4.2.2.1 Checking the main power supply.. 62
4.2.2.2 Power supply cable - specification.. 62
4.2.2.3 Mains connection - delivery configuration.. 63
4.3 Setting up the machine.. 64
4.3.1 Warning instructions.. 64
4.3.2 Lifting and transporting the machine with the forklift truck.. 65
4.3.3 Fitting attached parts.. 66
4.3.3.1 Checking and setting the protective cover switch.. 66
4.3.3.2 Fitting the tower lamp.. 66
4.3.3.3 Fixing the monitors.. 66
4.3.4 Tools and equipment.. 67
4.3.5 Adjusting the machine height.. 67
4.3.5.1 Presetting the height of the machine feet.. 68
4.3.6 Levelling the machine.. 69
4.3.7 Removing the corrosion protection from the guide rails.. 70
4.4 Commissioning the machine.. 70
4.4.1 Commissioning the machine at the installation site.. 70
4.4.2 Removing the shipping braces.. 70
5 Working with the machine.. 75
5.1 Controls and displays.. 76
5.1.1 Overview.. 76