SIPLACE D4-D4i 工程师手册_EN - 第173页
Service Work 4.5.17 Replacing the Star C&P12 Placement Head Service Manual SIPLACE D4/D4i 173 Installation See also 4.5.2 Remo val/Installatio n of Head Front Part [ ➙ 143] 4.5.17.1 4 . 5 . 1 7 . 1 A d ju s t in …
Service Work
C&P12 Placement Head 4.5.16 Replacing the Silencer [03003134-xx]
172 Service Manual SIPLACE D4/D4i
4.5.16
4.5.16 Replacing the Silencer [03003134-xx]
Replacing the Silencer [03003134-xx]
Removal/installation
4.5.17
4.5.17 Replacing the Star
Replacing the Star
Parts, equipment and tools
▪ Star assembly DLM1, DLM2 [00341181-xx]
▪ Star assembly DLM3, DLM4 [03056626-xx]
Removal
Silencer
1. Fastening screw and cover flap with discharged air
tube
2. Silencer
3. Pre-silencer
► Loosen and remove the fastening screw (1). Detach
the discharged air hose.
► Remove the silencer (2).
► Remove the pre-silencer (3) from the silencer.
NOTICE!
Always wear gloves when handling new silencers.
► Insert the pre-silencer and the screw provided and
fasten the silencer. Reconnect the discharged air
hose.
1. Sleeve
2. Star, mounted/ DLM2
3. Star drive
4. C&P head front part
5. 3 x M3x8 hexagon socket-head screws
6. Segment
7. Raceway
► Dismantle the front part of the C&P head.
NOTICE!
Laboratory gloves
Wear laboratory gloves when you remove the sleeves
from the star.
► Remove all sleeves (1) and place them in a sleeve
box or on a clean, soft surface.
► When removing the star, mark its installation position
with a pen, for easier refitting.
► Loosen the three M3x8 hexagon socket-head screws
(5).
► Raise the star slightly.
► Use a rotary movement to lift the star up and off.
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Service Work
4.5.17 Replacing the Star C&P12 Placement Head
Service Manual SIPLACE D4/D4i 173
Installation
See also
4.5.2 Removal/Installation of Head Front Part [ ➙ 143]
4.5.17.1
4.5.17.1 Adjusting the Star to the Star's Magnetic Neutral Position
Adjusting the Star to the Star's Magnetic Neutral Position
When adjusting the star, the aim is to make sure the vertically aligned segment axis of segment No. 1
corresponds with the magnetic neutral position of the star stepping motor.
► To do this, fit the star zero point gauge and insert the gauge pin into the gauge for the star and into
segment no. 1, until it reaches the stop.
► Pull the motor line plug of the star motor off the slot on the intermediate distributor and connect the
motor line to the power supply.
► Connect the power supply unit to the mains power.
► Tighten the three M3x8 hexagon socket-head screws on the star and remove the gauge pin.
► To do this, reinsert the gauge pin into the star gauge and insert into the segment, until it reaches the
stop.
► Disconnect the power pack from the power source.
► Please check:
⇨ That the gauge pin can be inserted easily.
⇨ That the star does not rotate out of its current position as a result.
NOTICE!
Remove any remaining sleeves before fitting the star.
Wear laboratory gloves when you remove the sleeves
from the star.
► Push all the segments (6) slightly outwards.
► Insert small Allen keys (e.g. size 2) into the holes for
the star fastening screws (5).
► Hold the star over the star drive shaft (3), so that the
Allen keys slide into the threaded holes in the star
drive.
► Insert the star.
NOTICE!
Make sure that the vacuum hoses of the segments are
not pinched.
► Push all the segments inwards so that the segment
ball bearings slide into the raceway (7).
► Check that the star is seated flat on the drive shaft.
► Loosely tighten the three M3x8 hexagon socket-head
screws on the star so that the screws can still move
slightly in the fixing holes.
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NOTICE
You may need to slightly grease the valve plunger.
Grease the sealing lips economically with the greasing tool or with a lint-free cloth coated with
ISOFLEX TOPAS NCA 52. (see service manual "Servicing the Valve Plunger")
Service Work
C&P12 Placement Head 4.5.17 Replacing the Star
174 Service Manual SIPLACE D4/D4i
If both of these conditions are fulfilled, the star has been fitted correctly.
► Repeat the adjustment procedure if the gauge pin does not slide easily into the hole.
CAUTION
The power pack operating time is limited!
The maximum operating time of the power pack for the star motor is five minutes. Do NOT ex-
ceed this time. If you have to disconnect the power pack from the power source because it has
been operating for five minutes, always insert the gauge pin before switching the power pack
back on again.
1. Star drive, digital (DLM3, DLM4)
2. 4 x M5x16 hexagon socket-head screws
3. C&P head front part
► If you still can not fit the star in the magnetic neutral
position of the star motor, follow the instructions be-
low:
► Loosen the four M5x16 hexagon socket-head screws
(2) for fixing the star drive (1) and turn the star drive
in the direction that will allow the star to be adjusted
with respect to the magnetic neutral position.
► Tighten the four hexagon socket-head screws.
► Loosen the three M3x8 hexagon socket-head screws
(5) fixing the star again and repeat the adjustment
procedure.
NOTICE!
The star is correctly installed, if it does not turn out of po-
sition when the gauge pin is removed during zero current
star operation.
► Remove the gauge for the star.
► Insert the power cable plug connector for the star
drive into the slot on the intermediate distributor. The
plug connector is an anti-rotation connector.
► Fit the front part of the C&P head onto the back part
of the C&P head.
► Check the magnetic neutral position.
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