SIPLACE D4-D4i 工程师手册_EN - 第4页

Contents 4 Service Manual SIPLACE D4/D4i 3.5 Modular Conveyor 40 3.5.1 Module Overview 40 3.6 C&P12 41 3.6.1 Overview 41 3.6.1.1 Technical Data C&P12 41 3.6.1.2 Camera Modulari ty on C&P 12 Head 41 3.6.1.3 Po…

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Contents
Service Manual SIPLACE D4/D4i 3
Table of Contents
1 Introduction 9
1.1 Module Description 9
1.1.1 Serial Number of D4 Module 9
1.1.2 Environmentally-Friendly Disposal of Materials and Components 9
1.1.3 Use of Original SIPLACE Accessories and Spare Parts 9
1.2 Key Information 9
1.2.1 Information About This Service Manual (Customer Version) 9
1.2.2 Validity of Document 10
1.2.3 Release History 10
1.2.4 Further Information 10
1.2.5 SIPLACE on the World Wide Web (WWW) 10
1.2.6 Abbreviations 11
1.3 Staff Qualifications and Training 11
2 Operational Safety 13
2.1 Safety Instructions 13
2.1.1 Conventions for the use of safety instructions 13
2.1.2 Safety Instructions for Working with Strong Magnetic Fields14
2.1.3 Safety Instructions for the Power Supply 14
2.1.4 Safety Instructions for the Compressed Air Supply 15
2.1.5 Safety Instructions for Work on the Cutting Device 15
2.2 Preparatory Work... 15
3 Overview 19
3.1 D-Series - General 19
3.1.1 SIPLACE D1 19
3.1.2 SIPLACE D2 19
3.1.3 SIPLACE D3 20
3.1.4 SIPLACE D4 20
3.2 Electrical System 21
3.2.1 Position of the modules 21
3.2.2 Power Supply Unit 22
3.2.2.1 Supply Voltages 22
3.2.2.2 Description of the power supply functions 23
3.2.3 Distributors in Sectors 1-4 27
3.2.3.1 Distributors in Sector 1 27
3.2.3.2 Distributors in Sector 2 28
3.2.3.3 Distributors in Sector 3 29
3.2.3.4 Distributors in Sector 4 30
3.2.3.5 Overview of Settings 31
3.2.4 Computer Unit 31
3.2.4.1 Overview of Settings 32
3.2.5 Axis Unit 32
3.2.5.1 Overview of Settings 32
3.3 Gantry 33
3.3.1 Parts Overview 34
3.4 Component Handling 36
3.4.1 Changeover Table 36
3.4.1.1 Structure of Changeover Table (S Table) 36
3.4.2 Cutter 37
3.4.2.1 Safety Instructions 37
3.4.2.2 Overview: Mechanical Construction 38
3.4.2.3 Diagrams of Pneumatic System and Functional Sequence 39
Contents
4 Service Manual SIPLACE D4/D4i
3.5 Modular Conveyor 40
3.5.1 Module Overview 40
3.6 C&P12 41
3.6.1 Overview 41
3.6.1.1 Technical Data C&P12 41
3.6.1.2 Camera Modularity on C&P 12 Head 41
3.6.1.3 Position and Function of Individual Star Stations 42
3.6.1.4 Overview of C&P6/12 Head Parts 43
3.6.1.5 Compressed Air Supply - C&P Head 45
3.6.1.6 Overview of Blast Air Supply 46
3.6.1.7 Overview of Vacuum Supply 47
3.7 Pneumatic Unit 48
3.7.1 Overview of Pneumatic Unit 48
3.7.1.1 Manometer Arrangement 48
4 Service Work 49
4.1 Electrical System 49
4.1.1 Measuring Voltages on the Power Supply Unit 49
4.1.1.1 Safety Instructions 49
4.1.1.2 Tools and equipment required 49
4.1.1.3 Preparing the power supply unit for measurement 49
4.1.1.4 What To Do After Completing Service Work 50
4.1.2 Measuring the Power Supply Unit 50
4.1.2.1 Front View 51
4.1.2.2 Side View 53
4.1.2.3 Measuring voltages at transformer T1 55
4.1.3 Distributors in Sectors 1-4 58
4.1.3.1 Replacing parts 58
4.1.4 Axis Unit 58
4.1.4.1 Replacing parts 58
4.2 Gantry 60
4.2.1 Preparations for Service Work 60
4.2.2 Replacing the Elastomeric Spring [00301040-01] 61
4.2.2.1 Tools and Equipment 61
4.2.2.2 Parts 61
4.2.2.3 Removing the elastomeric spring 61
4.2.2.4 Installing the elastomeric spring 62
4.2.2.5 Settings 62
4.2.3 Replacing the X Axis Scale [00329316-01] 62
4.2.4 Replacing the Y-Axis Scale 62
4.2.5 Replacing the Tensioning Keys [00329478-01, 00329485-01] 62
4.2.5.1 Tools and Equipment 62
4.2.5.2 Parts 62
4.2.5.3 Removing the tensioning keys 62
4.2.5.4 Installing the tensioning keys 64
4.2.5.5 Settings 64
4.2.6 Replacing the Deflection Unit [00330938-02] 64
4.2.6.1 Tools and Equipment 64
4.2.6.2 Parts 64
4.2.6.3 Removing the deflection unit 65
4.2.6.4 Installing the deflection unit ’X’ 66
4.2.6.5 Settings 67
4.2.7 Replacing the X Axis Toothed Belt [00331076-02] 67
4.2.7.1 Tools and Equipment 67
4.2.7.2 Parts 67
4.2.7.3 Removing the X-axis toothed belt 67
4.2.7.4 Installing the X-axis toothed belt 69
Contents
Service Manual SIPLACE D4/D4i 5
4.2.7.5 Settings 70
4.2.8 Replacing the X Motor Unit 00333167-xx 70
4.3 Component Handling 75
4.3.1 Changeover Table 75
4.3.1.1 Safety Instructions 75
4.3.1.2 Preparations for Service Work 76
4.3.1.3 Replacing the Fixed and/or Guide Castors 76
4.3.1.4 Replacing the Communication Unit (Feeder Control Unit) [03002179-xx] 78
4.3.1.5 Replacing the Changeover Table Connection Cable 78
4.3.1.6 Final Steps 79
4.3.2 Cutter 80
4.3.2.1 Safety Instructions 80
4.3.2.2 Parts 80
4.3.2.3 Tools, Expendable Materials, Documentation 80
4.3.2.4 Overview of Cutter 82
4.3.2.5 Exchanging the Pneumatic Cutter 83
4.3.2.6 Turning the Stationary and Moveable Blade by 180 ° 87
4.3.2.7 Replacing the Stationary Blade and Movable Blade incl. Spacers 91
4.3.2.8 Replacing the Articulated Joint on the Short-Stroke Cylinder [00348579-xx] 96
4.3.2.9 Exchanging the Control Unit 101
4.3.2.10 Exchanging the Solenoid Valve on Left or Right (and/or Cable) 102
4.3.2.11 Exchanging the Inductive Proximity Switch 104
4.3.2.12 Exchanging the Empty-Tape Duct Assembly 106
4.3.2.13 Exchanging Baffles and / or Reject Box (Profile) 107
4.3.2.14 Final Steps 107
4.4 PCB conveyor system 109
4.4.1 Tools 112
4.4.2 Replacing the Complete Drive Unit [00359284] 113
4.4.3 Replacing the DC Geared Motor [03009269] 115
4.4.4 Replacing the Toothed Belt of the Drive Unit [00355553] 117
4.4.5 Replacing the Conveyor Toothed Belt [00359917-xx] 119
4.4.5.1 Adjusting the Tension of the Conveyor Toothed Belt 121
4.4.6 Replacing the Lifting Table Unit [00358653] 122
4.4.7 Replacing the Lifting Table Solenoid Valve [00358663] 124
4.4.8 Replacing the Lifting Table Fork Light Barrier [00363079] 124
4.4.9 Replacing the Complete Lifting Table Cylinder [00358703] 125
4.4.10 Replacing the Lifting Table Stabilizer (Stabilizer Unit) [00358684-xx] 127
4.4.11 Replacing the Stepping Motor of the Width Adjustment System [00367174] 128
4.4.12 Replacing the Limit Switch for the End Position Width Adjustment System [00365108-
xx]
130
4.4.13 Replacing the Solenoid Valve for the Adjustment Unit [00369014-xx] (applicable to
modular PCB conveyor only)
131
4.4.14 Replacing the Cylinder Switch for the Adjustment Unit [00369016-xx] (applicable to
modular PCB conveyor only)
132
4.4.15 Replacing the Proximity Switch for the Adjustment Unit [00363268-xx] (applicable to
modular PCB conveyor only)
133
4.4.16 Replacing the Light Barriers for Transmitter and Receiver Modules [00370063] 134
4.4.16.1 Replacing the Transmitter or Receiver for Placement Areas 1 + 2 135
4.4.16.2 Replacing the Transmitter or Receiver for the Input or Output Conveyor 136
4.4.16.3 Replacing the Light Barriers for the Intermediate Conveyor 137
4.4.17 Replacing the Laser Light Barriers for Stopper Positions [00370385] 137
4.4.18 Overview of the Electrical Components 139
4.4.18.1 Conveyor Side Conversion Board [00359424] 139
4.4.18.2 Conveyor Conversion Board [00359425] 140
4.4.18.3 Lifting Table Conversion Board [00362766] 140
4.4.18.4 Conveyor Control TSP 301 [00370397] 140
4.4.18.5 Extension Controller Board TSP 301E for Dual Conveyors [00370398] 141
4.5 C&P12 Placement Head 141