SIPLACE D4-D4i 工程师手册_EN - 第5页

Contents Service Manual SIPLACE D4/D4i 5 4.2.7.5 Settings 70 4.2.8 Replacing the X Motor Unit 00333 167-xx 70 4.3 Component Handling 75 4.3.1 Changeover Table 75 4.3.1.1 Safety Instructions 75 4.3.1.2 Preparations for Se…

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Contents
4 Service Manual SIPLACE D4/D4i
3.5 Modular Conveyor 40
3.5.1 Module Overview 40
3.6 C&P12 41
3.6.1 Overview 41
3.6.1.1 Technical Data C&P12 41
3.6.1.2 Camera Modularity on C&P 12 Head 41
3.6.1.3 Position and Function of Individual Star Stations 42
3.6.1.4 Overview of C&P6/12 Head Parts 43
3.6.1.5 Compressed Air Supply - C&P Head 45
3.6.1.6 Overview of Blast Air Supply 46
3.6.1.7 Overview of Vacuum Supply 47
3.7 Pneumatic Unit 48
3.7.1 Overview of Pneumatic Unit 48
3.7.1.1 Manometer Arrangement 48
4 Service Work 49
4.1 Electrical System 49
4.1.1 Measuring Voltages on the Power Supply Unit 49
4.1.1.1 Safety Instructions 49
4.1.1.2 Tools and equipment required 49
4.1.1.3 Preparing the power supply unit for measurement 49
4.1.1.4 What To Do After Completing Service Work 50
4.1.2 Measuring the Power Supply Unit 50
4.1.2.1 Front View 51
4.1.2.2 Side View 53
4.1.2.3 Measuring voltages at transformer T1 55
4.1.3 Distributors in Sectors 1-4 58
4.1.3.1 Replacing parts 58
4.1.4 Axis Unit 58
4.1.4.1 Replacing parts 58
4.2 Gantry 60
4.2.1 Preparations for Service Work 60
4.2.2 Replacing the Elastomeric Spring [00301040-01] 61
4.2.2.1 Tools and Equipment 61
4.2.2.2 Parts 61
4.2.2.3 Removing the elastomeric spring 61
4.2.2.4 Installing the elastomeric spring 62
4.2.2.5 Settings 62
4.2.3 Replacing the X Axis Scale [00329316-01] 62
4.2.4 Replacing the Y-Axis Scale 62
4.2.5 Replacing the Tensioning Keys [00329478-01, 00329485-01] 62
4.2.5.1 Tools and Equipment 62
4.2.5.2 Parts 62
4.2.5.3 Removing the tensioning keys 62
4.2.5.4 Installing the tensioning keys 64
4.2.5.5 Settings 64
4.2.6 Replacing the Deflection Unit [00330938-02] 64
4.2.6.1 Tools and Equipment 64
4.2.6.2 Parts 64
4.2.6.3 Removing the deflection unit 65
4.2.6.4 Installing the deflection unit ’X’ 66
4.2.6.5 Settings 67
4.2.7 Replacing the X Axis Toothed Belt [00331076-02] 67
4.2.7.1 Tools and Equipment 67
4.2.7.2 Parts 67
4.2.7.3 Removing the X-axis toothed belt 67
4.2.7.4 Installing the X-axis toothed belt 69
Contents
Service Manual SIPLACE D4/D4i 5
4.2.7.5 Settings 70
4.2.8 Replacing the X Motor Unit 00333167-xx 70
4.3 Component Handling 75
4.3.1 Changeover Table 75
4.3.1.1 Safety Instructions 75
4.3.1.2 Preparations for Service Work 76
4.3.1.3 Replacing the Fixed and/or Guide Castors 76
4.3.1.4 Replacing the Communication Unit (Feeder Control Unit) [03002179-xx] 78
4.3.1.5 Replacing the Changeover Table Connection Cable 78
4.3.1.6 Final Steps 79
4.3.2 Cutter 80
4.3.2.1 Safety Instructions 80
4.3.2.2 Parts 80
4.3.2.3 Tools, Expendable Materials, Documentation 80
4.3.2.4 Overview of Cutter 82
4.3.2.5 Exchanging the Pneumatic Cutter 83
4.3.2.6 Turning the Stationary and Moveable Blade by 180 ° 87
4.3.2.7 Replacing the Stationary Blade and Movable Blade incl. Spacers 91
4.3.2.8 Replacing the Articulated Joint on the Short-Stroke Cylinder [00348579-xx] 96
4.3.2.9 Exchanging the Control Unit 101
4.3.2.10 Exchanging the Solenoid Valve on Left or Right (and/or Cable) 102
4.3.2.11 Exchanging the Inductive Proximity Switch 104
4.3.2.12 Exchanging the Empty-Tape Duct Assembly 106
4.3.2.13 Exchanging Baffles and / or Reject Box (Profile) 107
4.3.2.14 Final Steps 107
4.4 PCB conveyor system 109
4.4.1 Tools 112
4.4.2 Replacing the Complete Drive Unit [00359284] 113
4.4.3 Replacing the DC Geared Motor [03009269] 115
4.4.4 Replacing the Toothed Belt of the Drive Unit [00355553] 117
4.4.5 Replacing the Conveyor Toothed Belt [00359917-xx] 119
4.4.5.1 Adjusting the Tension of the Conveyor Toothed Belt 121
4.4.6 Replacing the Lifting Table Unit [00358653] 122
4.4.7 Replacing the Lifting Table Solenoid Valve [00358663] 124
4.4.8 Replacing the Lifting Table Fork Light Barrier [00363079] 124
4.4.9 Replacing the Complete Lifting Table Cylinder [00358703] 125
4.4.10 Replacing the Lifting Table Stabilizer (Stabilizer Unit) [00358684-xx] 127
4.4.11 Replacing the Stepping Motor of the Width Adjustment System [00367174] 128
4.4.12 Replacing the Limit Switch for the End Position Width Adjustment System [00365108-
xx]
130
4.4.13 Replacing the Solenoid Valve for the Adjustment Unit [00369014-xx] (applicable to
modular PCB conveyor only)
131
4.4.14 Replacing the Cylinder Switch for the Adjustment Unit [00369016-xx] (applicable to
modular PCB conveyor only)
132
4.4.15 Replacing the Proximity Switch for the Adjustment Unit [00363268-xx] (applicable to
modular PCB conveyor only)
133
4.4.16 Replacing the Light Barriers for Transmitter and Receiver Modules [00370063] 134
4.4.16.1 Replacing the Transmitter or Receiver for Placement Areas 1 + 2 135
4.4.16.2 Replacing the Transmitter or Receiver for the Input or Output Conveyor 136
4.4.16.3 Replacing the Light Barriers for the Intermediate Conveyor 137
4.4.17 Replacing the Laser Light Barriers for Stopper Positions [00370385] 137
4.4.18 Overview of the Electrical Components 139
4.4.18.1 Conveyor Side Conversion Board [00359424] 139
4.4.18.2 Conveyor Conversion Board [00359425] 140
4.4.18.3 Lifting Table Conversion Board [00362766] 140
4.4.18.4 Conveyor Control TSP 301 [00370397] 140
4.4.18.5 Extension Controller Board TSP 301E for Dual Conveyors [00370398] 141
4.5 C&P12 Placement Head 141
Contents
6 Service Manual SIPLACE D4/D4i
4.5.1 Replacing the C&P12 Head (D4) 141
4.5.2 Removal/Installation of Head Front Part 143
4.5.3 Replacing the Component Camera (D Series) [03014449-xx] 146
4.5.4 Replacing the Intermediate Distributor 147
4.5.5 Replacing the Turning Station (D Series) [00341780-xx] 148
4.5.6 Replacing the DP Rocker 149
4.5.7 Replacing the Toothed Belt for the DLM Turning Station (from version 07) [00320041-
xx]
150
4.5.8 Replacing the Valve Positioning Drive for the Placement Circuit [00368075-xx] 151
4.5.8.1 New Valve Positioning Drives (From Version 03) 154
4.5.8.2 Mechanical Adjustment (Up To Version 02) 154
4.5.8.3 Mechanical Adjustment (All Versions) 156
4.5.9 Replacing the Valve Positioning Drive for the Reject Circuit [00367768-xx] 157
4.5.9.1 New Valve Positioning Drives (From Version 03) 159
4.5.9.2 Mechanical Adjustment (Up To Version 02) 159
4.5.9.3 Mechanical Adjustment (From Version 03) 161
4.5.10 Replacing the Light Barrier "Z Axis Up" [03053294-xx] 163
4.5.11 Replacing the Z Axis Drive 164
4.5.12 Replacing the Z Axis Toothed Belt [00334936-xx] 165
4.5.13 Replacing the "Z Axis Down" Sensor [00321524-xx] 167
4.5.14 Replacing the Complete Z Axis [03001959-xx] 169
4.5.15 Replacing the Forced Air Unit [00367793-xx] 170
4.5.16 Replacing the Silencer [03003134-xx] 172
4.5.17 Replacing the Star 172
4.5.17.1 Adjusting the Star to the Star's Magnetic Neutral Position 173
4.5.17.2 Replacing the Air Blast Supply to the Star [03000896-xx]175
4.5.17.3 Replacing the Silicone Hoses on the Star [00341183S01] 175
4.5.18 Replacing the Star Drive 176
4.5.19 Replacing the RSF Digital Rotary Encoder (DP Axis) [00335990-xx] 177
4.5.20 Replacing the Control Board for the Nozzle Changer 6/12 [00317353-xx] 180
4.5.21 Checking the Cable Routing 180
4.5.21.1 Cable Routing for Gantry Head Distributor Board 181
4.5.21.2 X Gantry Cable Routing 183
4.5.21.3 Component Sensor Cable Routing 184
4.5.21.4 Running the Valve Positioning Drive Cables 184
4.5.22 Press Fit Connections with Fixture Clips on the Vision Board (D Series) 184
4.5.23 Replacing the Raceway (Circular Arc Guide) 185
4.5.24 Replacing the Membrane (Vacuum Plate) on the Sleeve [03037984-xx] 185
4.5.25 Replacing the Vacuum Hoses on the C&P Head 186
4.6 Pneumatic Unit 188
4.6.1 Safety Instructions for Replacing Parts 188
4.6.2 Preparing for Part Replacement 188
5 Measuring Equipment and Tools 189
5.1 SIPLACE Axis Tester (SAT) [03002801-01] 189
5.1.1 Scope of Delivery 191
5.2 SIPLACE Diagnosis Adapter A364 [03051220-01] 191
5.3 Axis Tester (Old Version) and Adapter Board 192
5.4 Track Signal Tester [00343785-01] 193
5.5 Track Signal Tester [00322510-01] 193
5.6 Belt Tension Device [00326015-01] 193
5.7 Compressed Air Testing Device [00311487-01] 194
5.8 Location Tester 194
5.9 Z End Stopper Star Gauge for C&P6/12 03019865-xx 195
5.10 Adjustment Aid for C&P DLM 00327005-xx 195