SIPLACE D4-D4i 工程师手册_EN - 第7页

Contents Service Manual SIPLACE D4/D4i 7 5.11 Calibration Tool [03010 565-xx] 196 5.12 Calibration Nozzle for TwinHead [0300886 2-xx] 196 6 Settings 197 6.1 Electrical System 197 6.1.1 Checking the Firmware Function 197 …

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Contents
6 Service Manual SIPLACE D4/D4i
4.5.1 Replacing the C&P12 Head (D4) 141
4.5.2 Removal/Installation of Head Front Part 143
4.5.3 Replacing the Component Camera (D Series) [03014449-xx] 146
4.5.4 Replacing the Intermediate Distributor 147
4.5.5 Replacing the Turning Station (D Series) [00341780-xx] 148
4.5.6 Replacing the DP Rocker 149
4.5.7 Replacing the Toothed Belt for the DLM Turning Station (from version 07) [00320041-
xx]
150
4.5.8 Replacing the Valve Positioning Drive for the Placement Circuit [00368075-xx] 151
4.5.8.1 New Valve Positioning Drives (From Version 03) 154
4.5.8.2 Mechanical Adjustment (Up To Version 02) 154
4.5.8.3 Mechanical Adjustment (All Versions) 156
4.5.9 Replacing the Valve Positioning Drive for the Reject Circuit [00367768-xx] 157
4.5.9.1 New Valve Positioning Drives (From Version 03) 159
4.5.9.2 Mechanical Adjustment (Up To Version 02) 159
4.5.9.3 Mechanical Adjustment (From Version 03) 161
4.5.10 Replacing the Light Barrier "Z Axis Up" [03053294-xx] 163
4.5.11 Replacing the Z Axis Drive 164
4.5.12 Replacing the Z Axis Toothed Belt [00334936-xx] 165
4.5.13 Replacing the "Z Axis Down" Sensor [00321524-xx] 167
4.5.14 Replacing the Complete Z Axis [03001959-xx] 169
4.5.15 Replacing the Forced Air Unit [00367793-xx] 170
4.5.16 Replacing the Silencer [03003134-xx] 172
4.5.17 Replacing the Star 172
4.5.17.1 Adjusting the Star to the Star's Magnetic Neutral Position 173
4.5.17.2 Replacing the Air Blast Supply to the Star [03000896-xx]175
4.5.17.3 Replacing the Silicone Hoses on the Star [00341183S01] 175
4.5.18 Replacing the Star Drive 176
4.5.19 Replacing the RSF Digital Rotary Encoder (DP Axis) [00335990-xx] 177
4.5.20 Replacing the Control Board for the Nozzle Changer 6/12 [00317353-xx] 180
4.5.21 Checking the Cable Routing 180
4.5.21.1 Cable Routing for Gantry Head Distributor Board 181
4.5.21.2 X Gantry Cable Routing 183
4.5.21.3 Component Sensor Cable Routing 184
4.5.21.4 Running the Valve Positioning Drive Cables 184
4.5.22 Press Fit Connections with Fixture Clips on the Vision Board (D Series) 184
4.5.23 Replacing the Raceway (Circular Arc Guide) 185
4.5.24 Replacing the Membrane (Vacuum Plate) on the Sleeve [03037984-xx] 185
4.5.25 Replacing the Vacuum Hoses on the C&P Head 186
4.6 Pneumatic Unit 188
4.6.1 Safety Instructions for Replacing Parts 188
4.6.2 Preparing for Part Replacement 188
5 Measuring Equipment and Tools 189
5.1 SIPLACE Axis Tester (SAT) [03002801-01] 189
5.1.1 Scope of Delivery 191
5.2 SIPLACE Diagnosis Adapter A364 [03051220-01] 191
5.3 Axis Tester (Old Version) and Adapter Board 192
5.4 Track Signal Tester [00343785-01] 193
5.5 Track Signal Tester [00322510-01] 193
5.6 Belt Tension Device [00326015-01] 193
5.7 Compressed Air Testing Device [00311487-01] 194
5.8 Location Tester 194
5.9 Z End Stopper Star Gauge for C&P6/12 03019865-xx 195
5.10 Adjustment Aid for C&P DLM 00327005-xx 195
Contents
Service Manual SIPLACE D4/D4i 7
5.11 Calibration Tool [03010565-xx] 196
5.12 Calibration Nozzle for TwinHead [03008862-xx] 196
6 Settings 197
6.1 Electrical System 197
6.1.1 Checking the Firmware Function 197
6.1.2 Firmware Download Note 197
6.2 Gantry 197
6.2.1 Travel Ranges and Speed Monitoring (A364) 197
6.2.2 Anticrash Function for the A364 Axis Card 199
6.2.2.1 Anticrash Function for the A364 199
6.2.2.2 Anticrash Monitoring for the A364 199
6.2.2.3 Error "Gantry Crash" 199
6.2.2.4 Count Error: 199
6.2.2.5 Anticrash Function - Procedure 200
6.2.3 Description of the PCB boards on the Gantry 200
6.2.3.1 Gantry Head Distributor 201
6.2.3.2 Vision Board (Digital) 204
6.2.3.3 CAN 16 bit processor board (TQ module) 204
6.2.4 Checking the DIP Switches 205
6.2.4.1 DIP Switch on Gantry Head Distributor 205
6.2.4.2 DIP Switch on Vision Board 205
6.2.5 Mechanical Adjustment of the Incremental Encoder 205
6.3 C&P12 206
6.3.1 Calibrating the C&P Head and Cameras 206
6.3.2 Boards at C&P12 206
6.3.2.1 8-fold DIP Switch of the gantry head distributor (incl. switch S1) – C&P6/12 207
6.3.2.2 LEDs on gantry head distributor 208
6.3.2.3 SP_12 Digital Intermediate Distributor [00330648-05] 208
6.3.3 Overview of Settings on the C&P6/12 210
6.3.4 Setting the Resolution on the Star Axis 211
6.3.5 Setting the Digital Rotary Encoder for the DP Axis 211
6.3.6 Setting the Z axis Belt Tension 211
6.3.7 Adjusting the Stop for the Z Axis 212
6.3.7.1 Tools and Equipment 212
6.3.7.2 General 212
6.3.7.3 Settings 212
6.3.8 Setting the Light Barrier Down 214
6.3.9 Determining the Zero Point Correction for the Star Axis of the C&P Head 215
6.3.10 Setting the Mechanical Position of the Valve Positioning Drives 216
6.3.11 Adjustment of air pressure values 217
6.3.11.1 Tools and Equipment 217
6.3.11.2 Setting the Air Blast Pressure Values 217
6.3.11.3 Setting the Air Blast Pressure Values with the Compressed Air Testing Device 217
6.3.12 Performing a Vacuum Test on the C&P 6/12 DLM Heads 218
6.3.13 Other Mechanical Settings on the Star 220
6.4 Component Handling 221
6.4.1 Component Trolley - Setting the Basic Height 221
6.4.1.1 Parts, equipment and tools 221
6.4.1.2 Adjusting the Component Trolley to the Board Transport Height 221
6.4.1.3 Adjusting the Component Trolley Height 222
6.4.2 Control Unit on Cutter 222
6.4.3 Check the gap between the empty-tape baffle, inside and the leading edge of the tape
deflector.
223
6.5 Conveyor 224
6.5.1 Adjusting the Tension of the Conveyor Toothed Belt 224
Contents
8 Service Manual SIPLACE D4/D4i
6.5.1.1 Measuring Points and Belt Tensions for D4 Conveyor 226
6.5.2 Setting the fixed conveyor side (single and dual conveyor) 226
6.5.2.1 General Notes 226
6.5.2.2 Widening the Conveyor (Flexible Dual Conveyor for Single Conveyor Mode) 227
6.5.2.3 Connecting the Dual Conveyor Lifting Tables 228
6.5.2.4 Converting the Single Conveyor Mode Back to Flexible Dual Conveyor Mode 228
6.5.3 Moving the Fixed Conveyor Edge for ’Extra Wide Conveyor’ 228
6.5.4 Checking the Limit Switch Position 229
6.5.4.1 Adjusting the Limit Switch for Initializing the Adjustment Unit 230
6.5.5 Width Adjustment Unit 230
6.5.5.1 Setting the Proximity Switch on the Adjustment Unit 230
6.5.5.2 Setting the Pneumatic Cylinder Proximity Switch on the Adjustment Unit 231
6.5.6 Setting the Laser Light Barrier for the Stopper Position 231
6.5.7 Function "Constant Transport Time in Placement Area" 233
6.5.8 Light Barrier Functions in Input, Intermediate and Output Conveyors 233
6.5.9 Setting the Clamping Actuator 234
6.5.10 Board Clamping Functions 234
6.5.10.1 Setting Board Clamping 235
6.5.10.2 Setting the Board Clamping 236
6.5.11 Lifting Table Functions 238
6.5.11.1 Adjusting the Speed of the Lifting Table (from SW 602) 239
6.5.11.2 Setting the Lifting Table Unit [00358684-05] 240
6.5.12 Conveyor Control TSP 301 241
6.5.12.1 Jumper Settings for TSP 301 241
6.5.12.2 Conveyor Control TSP 301 with Siemens Interface 242
6.5.12.3 LED Display on Conveyor Control TSP 301 243
6.5.12.4 Assignment Table: LEDs on the TSP 301 Conveyor Control 243
6.5.12.5 Siemens/SMEMA TSP 301 Interface Description 246