SIPLACE D4-D4i 工程师手册_EN - 第8页

Contents 8 Service Manual SIPLACE D4/D4i 6.5.1.1 Measuring Points and Bel t Tensions for D4 Co nveyor 226 6.5.2 Setting the fixed c onveyor side (single and dual conveyor) 226 6.5.2.1 General Notes 226 6.5.2.2 Widening t…

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Contents
Service Manual SIPLACE D4/D4i 7
5.11 Calibration Tool [03010565-xx] 196
5.12 Calibration Nozzle for TwinHead [03008862-xx] 196
6 Settings 197
6.1 Electrical System 197
6.1.1 Checking the Firmware Function 197
6.1.2 Firmware Download Note 197
6.2 Gantry 197
6.2.1 Travel Ranges and Speed Monitoring (A364) 197
6.2.2 Anticrash Function for the A364 Axis Card 199
6.2.2.1 Anticrash Function for the A364 199
6.2.2.2 Anticrash Monitoring for the A364 199
6.2.2.3 Error "Gantry Crash" 199
6.2.2.4 Count Error: 199
6.2.2.5 Anticrash Function - Procedure 200
6.2.3 Description of the PCB boards on the Gantry 200
6.2.3.1 Gantry Head Distributor 201
6.2.3.2 Vision Board (Digital) 204
6.2.3.3 CAN 16 bit processor board (TQ module) 204
6.2.4 Checking the DIP Switches 205
6.2.4.1 DIP Switch on Gantry Head Distributor 205
6.2.4.2 DIP Switch on Vision Board 205
6.2.5 Mechanical Adjustment of the Incremental Encoder 205
6.3 C&P12 206
6.3.1 Calibrating the C&P Head and Cameras 206
6.3.2 Boards at C&P12 206
6.3.2.1 8-fold DIP Switch of the gantry head distributor (incl. switch S1) – C&P6/12 207
6.3.2.2 LEDs on gantry head distributor 208
6.3.2.3 SP_12 Digital Intermediate Distributor [00330648-05] 208
6.3.3 Overview of Settings on the C&P6/12 210
6.3.4 Setting the Resolution on the Star Axis 211
6.3.5 Setting the Digital Rotary Encoder for the DP Axis 211
6.3.6 Setting the Z axis Belt Tension 211
6.3.7 Adjusting the Stop for the Z Axis 212
6.3.7.1 Tools and Equipment 212
6.3.7.2 General 212
6.3.7.3 Settings 212
6.3.8 Setting the Light Barrier Down 214
6.3.9 Determining the Zero Point Correction for the Star Axis of the C&P Head 215
6.3.10 Setting the Mechanical Position of the Valve Positioning Drives 216
6.3.11 Adjustment of air pressure values 217
6.3.11.1 Tools and Equipment 217
6.3.11.2 Setting the Air Blast Pressure Values 217
6.3.11.3 Setting the Air Blast Pressure Values with the Compressed Air Testing Device 217
6.3.12 Performing a Vacuum Test on the C&P 6/12 DLM Heads 218
6.3.13 Other Mechanical Settings on the Star 220
6.4 Component Handling 221
6.4.1 Component Trolley - Setting the Basic Height 221
6.4.1.1 Parts, equipment and tools 221
6.4.1.2 Adjusting the Component Trolley to the Board Transport Height 221
6.4.1.3 Adjusting the Component Trolley Height 222
6.4.2 Control Unit on Cutter 222
6.4.3 Check the gap between the empty-tape baffle, inside and the leading edge of the tape
deflector.
223
6.5 Conveyor 224
6.5.1 Adjusting the Tension of the Conveyor Toothed Belt 224
Contents
8 Service Manual SIPLACE D4/D4i
6.5.1.1 Measuring Points and Belt Tensions for D4 Conveyor 226
6.5.2 Setting the fixed conveyor side (single and dual conveyor) 226
6.5.2.1 General Notes 226
6.5.2.2 Widening the Conveyor (Flexible Dual Conveyor for Single Conveyor Mode) 227
6.5.2.3 Connecting the Dual Conveyor Lifting Tables 228
6.5.2.4 Converting the Single Conveyor Mode Back to Flexible Dual Conveyor Mode 228
6.5.3 Moving the Fixed Conveyor Edge for ’Extra Wide Conveyor’ 228
6.5.4 Checking the Limit Switch Position 229
6.5.4.1 Adjusting the Limit Switch for Initializing the Adjustment Unit 230
6.5.5 Width Adjustment Unit 230
6.5.5.1 Setting the Proximity Switch on the Adjustment Unit 230
6.5.5.2 Setting the Pneumatic Cylinder Proximity Switch on the Adjustment Unit 231
6.5.6 Setting the Laser Light Barrier for the Stopper Position 231
6.5.7 Function "Constant Transport Time in Placement Area" 233
6.5.8 Light Barrier Functions in Input, Intermediate and Output Conveyors 233
6.5.9 Setting the Clamping Actuator 234
6.5.10 Board Clamping Functions 234
6.5.10.1 Setting Board Clamping 235
6.5.10.2 Setting the Board Clamping 236
6.5.11 Lifting Table Functions 238
6.5.11.1 Adjusting the Speed of the Lifting Table (from SW 602) 239
6.5.11.2 Setting the Lifting Table Unit [00358684-05] 240
6.5.12 Conveyor Control TSP 301 241
6.5.12.1 Jumper Settings for TSP 301 241
6.5.12.2 Conveyor Control TSP 301 with Siemens Interface 242
6.5.12.3 LED Display on Conveyor Control TSP 301 243
6.5.12.4 Assignment Table: LEDs on the TSP 301 Conveyor Control 243
6.5.12.5 Siemens/SMEMA TSP 301 Interface Description 246
Introduction
1.1.1 Serial Number of D4 Module Module Description
Service Manual SIPLACE D4/D4i 9
1
1 Introduction
Introduction
This service guide is a manual or reference work for performing service work on the SIPLACE® D4
placement machines.
1.1
1.1 Module Description
Module Description
1.1.1
1.1.1 Serial Number of D4 Module
Serial Number of D4 Module
1.1.2
1.1.2 Environmentally-Friendly Disposal of Materials and Components
Environmentally-Friendly Disposal of Materials and Components
SIPLACE products are manufactured using only materials and parts that can be easily separated and
disposed of in an environmentally-friendly way. Hazardous materials are not necessary for the installa-
tion, dismantling or operation of the machine.
1.1.3
1.1.3 Use of Original SIPLACE Accessories and Spare Parts
Use of Original SIPLACE Accessories and Spare Parts
Only use original spare parts and authorized accessories. The use of other parts will affect safety and
will invalidate the liability for any consequential damage.
1.2
1.2 Key Information
Key Information
1.2.1
1.2.1 Information About This Service Manual (Customer Version)
Information About This Service Manual (Customer Version)
The service work described in this manual may only be performed by specially trained service techni-
cians, with appropriate qualifications and expertise.
If you should have any questions during the service work, please contact the SIPLACE customer hotline
directly:
DANGER
Nonobservance of these safety instructions may cause injury to personnel and damage to the
machine!
► Please observe the safety instructions in the operating manual of the according machine
for all service work!
The serial number of your placement machine can be
found on the typeplate (1).
NOTICE
The company operating the system has sole responsibility for the proper, environmentally-
friendly disposal of machines, working materials, consumables and wear parts.
► Please observe your national statutory provisions for waste disposal and environmental
protection.