SIPLACE D4-D4i 工程师手册_EN - 第99页

Service Work 4.3.2 Cutter Component Handling Service Manual SIPLACE D4/D4i 99 ► If the enamel on the one-wa y restricto r is damage d use a new "s hort-stroke cylinder". DANGER One-way restrictors may not be s …

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Service Work
Component Handling 4.3.2 Cutter
98 Service Manual SIPLACE D4/D4i
Removing Articulated Joint, Installing It on New Master Cylinder and Bonding It in Place
Legend
Dismantle the articulated joint (2) from the cylinder (1) by turning the open-end wrenches
(SW 11, 14) on the surfaces marked (3) .
Installing the articulated joint and short-stroke cylinder
Apply a small amount of Loctite no. 243 to the thread of the new joint.
1 Short-stroke cylinder (1 or 2) 6 Slide surface of the movable blade
2 Articulated joint (complete) 7 Screw fastening the articulated joint to the
movable blade:
One M4 x 24 DIN 912 socket hex head cap
screw each, strength 12.9, secured with
Loctite no. 243
3 Wrench surface for disassembling the artic-
ulated joint
4 Secure articulated joint thread with Loctite
no. 243
5 Open-end wrench surface of articulated
joint
8 Movable blade with slot to prevent the artic-
ulated joint from turning if the articulated
joint is damaged, use a (complete) new one
(article no.: see ) or clean the residues of
Loctite from the thread of the existing artic-
ulated joint pin.
NOTICE
The threaded pin is secured with Loctite no. You will need somewhat more strength than usual
to loosen it.
WARNING
There is a high risk of injury from the blades and the tape deflector!
CAUTION
Tighten the screws to the correct torque.
Service Work
4.3.2 Cutter Component Handling
Service Manual SIPLACE D4/D4i 99
If the enamel on the one-way restrictor is damaged use a new "short-stroke cylinder".
DANGER
One-way restrictors may not be set at the machine. This is only permitted at the factory.
For this reason the replacement short-stroke cylinder must always be installed, together with
the new, already adjusted restrictors attached to it.
Removing Articulated Joint, Installing It on New Master
Cylinder and Bonding It in Place
Screw the articulated joint into the short-stroke cylin-
der.
Turn the articulated joint into the installation position.
Once the cylinder is installed, the slot in the moveable
blade prevents the articulated joint from turning.
Copy the exact mounting position of the proximity
switch to the short-stroke cylinder (feeler gauge, fine-
tip marker).
Install the prepared cylinder - complete with one-way
restrictors - on the cutter, in the correct rotational po-
sition for the articulated joint.
Fasten the cylinder in this position, with the 2 M5x65
screws (2) provided.
Install the proximity switch (Item No. see section 5.2)
precisely in the position you marked on the short-
stroke cylinder with the permanent marker (4, 5).
Connect the compressed air hoses to the one-way re-
strictor on the cylinder, in the correct allocation (see
markings).
⇨ One-way restrictor (for running cylinder out) (6)
⇨ One-way restrictor (for running cylinder in) (7)
⇨ Allocation of the compressed air connections,
pneumatic hoses (8)
Service Work
Component Handling 4.3.2 Cutter
100 Service Manual SIPLACE D4/D4i
See also
4.3.2.4.1 Tightening Torques for Cutter Screws [ ➙ 83]
6.4.3 Check the gap between the empty-tape baffle, inside and the leading edge of the tape deflec-
tor. [ ➙ 223]
4.3.2.14 Final Steps [ ➙ 107]
Perform the following steps as described in "4.3.2.7
Replacing the Stationary Blade and Movable Blade
incl. Spacers" [ ➙ 91]:
⇨ Fasten the moveable blade to the articulated joint.
Fit the empty-tape duct (6) on the machine base (2
screws each on the left and right (9)).
Check the gap between the empty-tape baffle, inside
and the leading edge of the tape deflector.
Check the switching points of the proximity switches.
(See "4.3.2.11 Exchanging the Inductive Proximity
Switch" [ ➙ 104].)
NOTICE! If the tapes are not cut correctly, even
though the switching points are set properly and the
short-stroke cylinder has been exchanged, complete with
the one-way restrictor, the cause of the problem may be:
Incorrect compressed air value/leaky pneumatic connec-
tion
Y socket union
Blade in poor condition
Faulty solenoid valve or
Interruption of solenoid valve activation
Perform the appropriate “Final Steps”.