SMN-Tape Feeder Manual(Eng Ver5).pdf - 第8页

Samsung SM-Series Pneumatic T ape Feeder Users' Manual 2 2.1.3. Installing the component t ape and Exit of the carrier tape ....................... 2-4 2.1.4. Locking ................................................…

Table of Contents

Main Contents

Table of Contents .......................................................................................................1

Main Contents......................................................................................................1

Lost of Figures.....................................................................................................3

List of Tables........................................................................................................4

Preface .................................................................................................................... i

About Safety ........................................................................................................ ii

Concerning storage..............................................................................................iii

About handling.....................................................................................................v

Chapter 1. Overview.................................................................................1-1

1.1. Configuration and name of feeder ............................................................1-1

1.1.1. SM 8mm Tape Feeder ..............................................................................1-1

1.1.2. SM 12mm/16mm Tape Feeder .................................................................1-2

1.1.3. SM 24~88mm Tape Feeder ......................................................................1-3

1.1.4. Feeder Base .............................................................................................1-4

1.2. SM Tape Feeder Standard........................................................................1-5

1.2.1. Types of SM tape feeder...........................................................................1-5

1.2.2. Applicable reels.........................................................................................1-6

1.2.3. Applicable components.............................................................................1-7

1.2.4. Table for pitch setting................................................................................1-7

1.2.5. Applicable pitch according to emboss depth.............................................1-8

1.2.6. Feeder Dimension and Number of Occupied Slots...................................1-8

1.3. Reference plane for Z-axis height of SM tape feeder...............................1-9

1.4. IT and Non-IT Standard..........................................................................1-10

1.4.1. NON-IT Function.....................................................................................1-10

1.4.2. IT Function..............................................................................................1-11

Chapter 2. Operation of the Tape Feeder.................................................2-1

2.1. Installing the Tape.....................................................................................2-1

2.1.1. Opening Tape Guide.................................................................................2-1

2.1.2. Fixing the Tape Reel.................................................................................2-3

Samsung SM-Series Pneumatic Tape Feeder Users' Manual

2.1.3. Installing the component tape and Exit of the carrier tape.......................2-4

2.1.4. Locking..................................................................................................... 2-7

2.1.5. Fixing the Upper Cover Tape..................................................................2-10

2.1.6. Setting the Pickup Point.........................................................................2-15

2.2. Changing the Transport Pitch................................................................. 2-17

2.2.1. 8mm Transport Pitch..............................................................................2-17

2.2.2. Changing the pitch of the SM 12mm, 16mm tape feeder....................... 2-17

2.2.3. Changing the pitch of the SM 24~88mm tape feeder............................. 2-18

2.2.4. Changing the pitch of the 24~88mm tape feeder................................... 2-18

2.3. Installing the tape feeder on the feeder base......................................... 2-20

2.4. Removing Feeder from Feeder Base..................................................... 2-23

2.5. Splicing Tpae.......................................................................................... 2-24

2.5.1. Components for Splicing Tool Set .......................................................... 2-24

2.5.2. Tape Connection Method (Paper Type)..................................................2-26

2.5.3. Tape Connection Method (Emboss Type).............................................. 2-30

2.5.4. Example of poor splicing........................................................................2-34

Chapter 3. Maintenance .......................................................................... 3-1

3.1. Maintenance of the Tape Feeder.............................................................. 3-1

3.1.1. Lubrication and removing foreign matter.................................................. 3-1

3.1.1.1. Shutter area (8mm~16mm) ..............................................................3-1

3.1.2. Removal of foreign matter on the sprocket and ratchet areas................. 3-2

3.1.3. Removing foreign material from probe pin terminal .................................3-2

3.1.4. Removal of Part Dropped from 8mm Tape...............................................3-2

3.1.5. Table for Periodical Inspection................................................................. 3-3

3.2. Table for Failure Check............................................................................ 3-5

3.3. Troubleshooting of Frequent Error........................................................... 3-7

3.3.1. Defective component supply....................................................................3-7

3.3.2. Pitch error.................................................................................................3-9

3.3.3. Deviation of the pickup point (in Y direction).......................................... 3-10

3.3.4. When an Index Error Occurred...............................................................3-11

3.3.5. When the vinyl is not discharged smoothly............................................ 3-13

3.4. Feeder Registration................................................................................ 3-14

3.5. Recommended Spare Part List .............................................................. 3-15

3.5.1. 8mm Tape Feeder..................................................................................3-15

Table of Contents

3.5.2. 12~16mm Tape Feeder...........................................................................3-18

3.5.3. 24~88mm Tape Feeder...........................................................................3-21

Lost of Figures

Figure 1-1. Configuration of the SM 8mm tape feeder.......................................1-1

Figure 1-2. Configuration of the SM 12mm/16mm tape feeder..........................1-2

Figure 1-3. Configuration of the SM 24~88mm tape feeder...............................1-3

Figure 1-4. Configuration of the Feeder Base....................................................1-4

Figure 1-5. Reel size..........................................................................................1-6

Figure 1-6. Embossed Carrier Tape (8/12mm)...................................................1-7

Figure 1-7. Emboss depth..................................................................................1-8

Figure 1-8. Non-IT Probe Pin Layout...............................................................1-10

Figure 1-9. IT Probe Pin Layout.......................................................................1-11

Figure 1-10. Manual feeding button (8~16mm)................................................1-12

Figure 2-1. Opening the tape guide of the SM 8mm tape feeder.......................2-1

Figure 2-2. Opening the tape guide of the SM12~16mm tape feeder................2-2

Figure 2-3. Opening the tape guide of the SM 24mm~88mm tape feeder.........2-2

Figure 2-4. Locking the tape reel of the 8mm tape feeder .................................2-3

Figure 2-5. Locking the tape reel of the 12mm~88mm tape feeder ...................2-3

Figure 2-6. Installing path of the tape.................................................................2-4

Figure 2-7. Composition of the tape...................................................................2-4

Figure 2-8. Installing the upper cover tape of the tape feeder............................2-5

Figure 2-9. Exit of the carrier tape of the 8mm tape feeder................................2-5

Figure 2-10. Exit of the carrier tape of the 12-88mm tape feeder ......................2-6

Figure 2-11. Installing the carrier tape on the sprocket......................................2-7

Figure 2-12. Confirm the setting of the tape guide, tape and frame (SM 8mm

tape feeder)........................................................................................2-8

Figure 2-13. Checking the locking state of the tape guide and the locker (SM

12mm~16mm tape feeder).................................................................2-9

Figure 2-14. Checking the locking state of the tape guide and the locker (SM

24mm~88mm tape feeder).................................................................2-9

Figure 2-15. Method of fixing upper cover tape in the roller and gear (SM

8mm tape feeder).............................................................................2-10

Figure 2-16. Method of fixing upper cover tape in the roller and gear (SM