ACT - Accuracy Check Tool - 第112页
4 4.2.5 Working with the ACT under Station Software 703.xx to 708.xx ....................... 55 4.2.5.1 Measurement Evaluation and Measurement Data ............................................. 59 4.2.5.2 Correcting the …
ACT with SSW 7xx / User Manual 07/2017 Edition
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Contents
1 Introduction 5
1.1 Safety information ................................................................................................ 5
1.2 ACT (Accuracy Check Tool) ................................................................................ 5
1.3 Technical Data of the ACT ................................................................................... 5
1.3.1 Properties ............................................................................................................ 5
1.3.2 Technical Data ..................................................................................................... 5
1.3.3 Principle of ACT Measurement ............................................................................ 6
2 Prerequisites and Overview of Parts 8
2.1 Specific Feature for SIPLACE TX micron ............................................................ 8
2.2 Software Requirements ....................................................................................... 8
2.3 Contents "Accuracy Test Device ACT" (Item No. 03068036-01) ......................... 8
2.3.1 Options / Spare Parts .......................................................................................... 9
2.3.2 Individual Components in the ACT Set .............................................................. 11
3 Preparatory Work 13
3.1 General Hardware Preparations ........................................................................ 13
3.2 Software Preparations ....................................................................................... 18
3.2.1 Station Software ................................................................................................ 18
3.2.2 SIPLACE Pro Software ...................................................................................... 18
3.2.3 Available SIPLACE Pro Data – Overview .......................................................... 19
3.2.4 Importing the SIPLACE Pro Data - Procedure ................................................... 20
3.2.5 Importing Boards in SIPLACE Pro ..................................................................... 21
3.2.6 Importing Tables ................................................................................................ 26
4 Working with the ACT 30
4.1 Specifying the Placement and Measurement Program from SIPLACE Pro ....... 30
4.1.1 Selecting the Board (Placement Program) ........................................................
30
4.1.1.1 Placement Program Overview for SIPLACE Pro < 11.x .................................... 30
4.1.1.2 Placement Program Overview for SIPLACE Pro ≥ 11.x ≤ 13.1 ......................... 31
4.1.1.3 Placement Program Overview for TX micron, CA (High Accuracy) ................... 33
4.1.2 Specifying the Boards ........................................................................................ 34
4.1.2.1 Specifying Programs to be Permanently Stored on the Station ......................... 34
4.1.2.2 Specifying ACT Programs in Stand Alone Mode ............................................... 36
4.1.2.3 Accessibility Problems for Various Machine / Head Configurations .................. 37
4.1.3 Creating a Setup (Assigning Tables) ................................................................. 40
4.1.3.1 Creating the Setup – Tray Changer (TC) ........................................................... 44
4.1.3.2 Pass-through ..................................................................................................... 45
4.1.3.3 Tray in Conveyor for ACT Option....................................................................... 45
4.2 Measuring with the ACT at the Station .............................................................. 46
4.2.1 Setting Up Components on the Component Table ............................................ 46
4.2.1.1 Intervention Guard ............................................................................................. 48
4.2.2 Setting Up Components in a WPC/MTC ............................................................ 50
4.2.3 Inserting the Plate .............................................................................................. 51
4.2.4 Loading the Plate into the Measuring Machine .................................................. 53
4.2.4.1 X-Series ............................................................................................................. 53
4.2.4.2 SX-Series and DX-Series .................................................................................. 53
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4.2.5 Working with the ACT under Station Software 703.xx to 708.xx ....................... 55
4.2.5.1 Measurement Evaluation and Measurement Data ............................................. 59
4.2.5.2 Correcting the Measured Offsets ....................................................................... 62
4.2.5.3 Saving the Report under Station Software 703.xx and Higher .......................... 63
4.2.6 Finishing the ACT – Returning to Production ..................................................... 64
4.2.6.1 Finishing (e.g. under Station Software 70x) ....................................................... 64
4.2.7 Working with the ACT under Station Software 709.xx and Higher .................... 68
4.2.7.1 Measurement Evaluation and Measurement Data ............................................. 72
4.2.7.2 Correcting the Measured Offsets ....................................................................... 75
4.2.7.3 Saving the Report under Station Software 709.xx and Higher .......................... 76
4.2.8 Finishing the ACT – Returning to Production ..................................................... 78
4.2.8.1 Finishing (e.g. under Station Software 7xx) ....................................................... 78
5 Tray in Conveyor for ACT Option 82
5.1 Software and Hardware Requirements .............................................................. 82
5.2 Using the Tray in Conveyor for ACT Option ...................................................... 83
5.2.1 Hardware ........................................................................................................... 83
5.2.2 Software ............................................................................................................. 84
5.2.2.1 SIPLACE Pro – Boards ...................................................................................... 84
5.2.2.2 SIPLACE Pro – Setup (Tables).......................................................................... 86
5.3 Restrictions ........................................................................................................ 89
6 ACT on SIPLACE TX micron Placement Machines 90
6.1 ACT at TX micron 15 µm ................................................................................... 92
6.1.1 Requirements .................................................................................................... 92
6.1.2 Contents "Accuracy Test Device 15 µm" (Item No. 03159543-01) .................... 93
6.1.3 Preparations for ACT 15 µm Measurement ....................................................... 94
6.1.3.1 Installing the ACT Vacuum Tooling .................................................................... 95
6.1.3.2 Software Settings of the ACT Vakuum Toolings ................................................ 96
6.1.3.3 Test Placement ................................................................................................ 103
7 Troubleshooting 105
7.1 Update to SIPLACE Pro 11.x ff but no Update of the Station Software to
707.1 SP1 HF2 ff ............................................................................................. 105
7.2 Specification of False Placement Programs .................................................... 105
7.3 Measuring Errors ............................................................................................. 106
7.3.1 Several Components Cannot be Measured ..................................................... 106
7.3.2 Dirty Components / Foil ................................................................................... 106
7.3.3 Others .............................................................................................................. 108
8 Abbreviations 109
ACT with SSW 7xx / User Manual 07/2017 Edition
5
1 Introduction
1.1 Safety information
WARNING
Follow the safety instructions!
The safety instructions in the chapter Operational Safety of the operating manual and
service manual take priority.
1.2 ACT (Accuracy Check Tool)
The ACT is used to determine the placement accuracy of a specific placement head and, where
necessary, to correct this. To do this, special components are first placed on a glass mapping plate
and the plate is then measured. The offset determined (prescribed coordinates – placement
coordinates) is then taken into account during each subsequent placement operation, which
ensures that the placement head places components with the specified accuracy.
1.3 Technical Data of the ACT
1.3.1 Properties
● Evidence of placement accuracy.
● Correction of X/Y and angular offset.
● Top-quality measurement without external measuring devices or additional machines.
● Measurement of placement accuracy without illumination table.
1.3.2 Technical Data
The measuring time per gantry for the ACT depends on the head type and the component used:
● Head with glass components approx. 60 seconds.
● Head with ceramic components (Cerampads) approx. 40 seconds.