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79 www.nordsonefd.com info@nordsonefd.com USA & Canada 800-556-3484 Europe 00800 7001 7001 Asia +86 (21) 3866 9006 Microcoat Lubrication System MC800 MicroCoat Lubrication System Configure a system in 4 steps: 1. Choo…
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www.nordsonefd.com info@nordsonefd.com USA & Canada 800-556-3484 Europe 00800 7001 7001 Asia +86 (21) 3866 9006
Radial Spray Valves
Air
Motor
Pinion Gear
Needle
Needle Seat
Rotor Air Tube
Nozzle
Rotor
Fluid Inlet
1/8 NPT
Actuating
Air Input
1/8 NPT
Stroke Control
Piston Spring
Piston
Packing
Spring
Needle
Packings
Fluid Body
Mounting Hole
1/4-28 UNF
Air Cylinder Body
Stroke Reference
Rotor Gear
Features and Benets
• Adjustable nozzle air
• High transfer efciency
• Self-adjusting PTFE packings
• No mist or overspray
7021649 782RA Radial Spray Valve
Rotor length is 5.59 cm (2.2") and reaches into
cylinders with a minimum inner diameter of 2.54
cm (1.0"). Includes fluid inlet fittings #7021499
and #7007038.
Fluid body and rotor are hard-coat anodized
aluminum. Each valve can be calibrated with the
stroke reference knob for process control. Radial
valves include fluid inlet fittings and two 1.5 m
(5 ft) control air hoses with fittings to connect the
valve to the ValveMate 7160RA controller.
Unique design uses a precision air motor and Low Volume Low Pressure technology
to apply a uniform coating of lubricants, primers and other low- to medium-viscosity
uids inside cylinders 25.4 mm to 304.8 mm (1" to 12") in diameter.
782RA Series
Radial Spray Valve
Spray coverage shown 1/3 actual size.
“Your valve did such a good job there's no
reason to look elsewhere. I know it works.”
– DLS Automation
For use with
• Accelerators
• Activators
• Lubricants
• Primers
• Solvents
See 7160RA Valve Controller for system setup
Specications
Size: 174.5l x 53.8dia mm (6.87l x 2.12dia")
Weight: 480.8 g (16.9 oz)
Motor air consumption: < 0.3 SCFM at 5.4 bar (80 psi )
Nozzle air consumption: 1.5 SCFM at 2.1 bar (30 psi)
Actuating air pressure 4.8–6.2 bar (70–90 psi)
required:
Maximum uid pressure: 20.7 bar (300 psi)
Fluid inlet: 1/8 NPT female
Mounting: 1/4-28 UNF tapped hole
Cycle rate: Exceeds 300 per minute
Air cylinder body: Hard-coated anodized aluminum
Fluid body: Hard-coated anodized aluminum
Piston: 303 stainless steel
Needle and nozzle: Stainless steel
Rotor: Hard-coated anodized aluminum
Warranty: 1 year, limited
All stainless steel parts are passivated.
US Patent No. D376,376
79
www.nordsonefd.com info@nordsonefd.com USA & Canada 800-556-3484 Europe 00800 7001 7001 Asia +86 (21) 3866 9006
Microcoat Lubrication System
MC800 MicroCoat
Lubrication System
Configure a system in 4 steps:
1. Choose the Base System
Includes MC800 controller, tank, fluid manifold,
flow control components, air manifold, and filter /
regulator.
# of Valves Part # Tank Size
1–2 7012656 3.8 L (1.0 gal)
3–4 7365970 7.5 L (2.0 gal)
2. Choose the Valves
Includes valve mounting clamp.
Valve Part # Spray Pattern
MC785M 7008020 Standard (up to
76 mm / 3" of coverage)
MC785M-WF 7008013 Wide (up to 152 mm /
6" of coverage)
3. Choose the Solenoid
Only one required. Includes cordset and bracket.
Input Power Part #
24 VDC 7008014
120 VAC 7022160
220 VAC 7022161
4. Add Optional Accessories
The most commonly selected accessories
are shown.
Accessories Part #
Controller stand 7008017
Lubricant filter 7022156
Filter elements, 4 per box 7017347
Features and Benets
• Even, uniform coverage
• Expandable, modular system
• On the y adjustment of oil coating
• No overspray or mist
• Easy “plug and play” setup
The MC800 MicroCoat
®
System is a patented, different type of stock lubrication
system that lets metal stampers apply the perfect amount of oil for each job.
The MC800 Controller operates up to eight valves. Precision ow controls permit the
amount of lubricant applied by each valve to be adjusted independently. Valves can be
mounted above or below the stock. When the system is initiated, steady air pressure
supplied to the reservoir forces lubricant through the lter and ow controls, and out to
the valves.
Whether you are looking for steady or pulsed lubrication, these unique lubrication
systems provide uniform coverage without overspray or mist, using much less oil.
For use with
• Blank Stock Coating
• Can End Pull Tabs
• Coil Stock Slitting
• Cooling Fin Forming
• Fine Blanking
• Foil Rolling
• Rust Prevention
• Tube Forming
• Valve/Wire Coating
Specications
MC785M and MC785M-WF Valves
Size (with ttings): 66.3l x 49.3dia mm (2.61l x 1.94dia")
Weight: 206.4 g (7.3 oz)
Lubricant inlet hole: 1/8 NPT
Mounting: 6 mm tapped hole
Cycle rate: Up to 60 per minute
Lubricant chamber: Hard-coated anodized aluminum
Air cap: 303 stainless steel
Diaphragm: Viton
®
with PTFE coating
Needle and nozzle: 303 stainless steel
Nozzle diameter: 1.17 mm (0.046")
MC800 Controller
Cabinet size: 14.6w x 19.1d x 27.6h cm (5.75w x 7.50d x 10.88h")
Weight: 4.8 kg (10.6 lb)
Cycle rate: Up to 60 per minute
Pressure switch rating: 20VA, 240V
Air input required: 4.1 bar (60 psi) minimum
Tank air pressure 2.0 bar (30 psi) maximum
regulator:
Nozzle air regulator: 2.0 bar (30 psi) maximum
Approvals: CE, UKCA
Warranty: 1 year, limited
www.nordsonefd.com/MicrocoatVideo
All stainless steel parts are passivated.
US Patent No. D398,705
80
Lubricant
Nozzle air
Control air
Filter / regulator
MicroCoat
controller
Solenoid
Air manifolds
Spray
valve
Lubricant
lter
Tank
Typical MicroCoat system
www.nordsonefd.com info@nordsonefd.com USA & Canada 800-556-3484 Europe 00800 7001 7001 Asia +86 (21) 3866 9006
MicroCoat Lubrication System – System Setup
Base Systems
Part # Description
7012656 MicroCoat system with 3.8 L (1.0 gal) tank, pre-congured for up to 2 valves
7365970 MicroCoat system with 7.5 L (2.0 gal) tank, pre-congured for up to 4 valves
Assemblies Included in Base Systems
Part # Description 7012656 7365970
7008008 MicroCoat controller, 0–7 bar (0–100 psi) 1 1
7023843 MicroCoat tank, 3.8 L (1.0 gal) 1 0
7023846 MicroCoat tank, 7.5 L (2.0 gal) 0 1
7008010 Fluid manifold with sensor 1 1
7008004 Flow control for MicroCoat lubricant 2 4
7008005 Flow control block-off plug 2 0
7022157 Air manifold, 4 port 1 1
7022158 Filter / regulator 1 1