Nordson_EFD_10th_Edition_Product_Catalog - 第82页
80 Lubricant Nozzle air Control air Filter / regulator MicroCoat controller Solenoid Air manifolds Spray valve Lubricant lter Tank Typical MicroCoat system www.nordsonefd.com info@nordsonefd.com USA & Canada 800-556…
79
www.nordsonefd.com info@nordsonefd.com USA & Canada 800-556-3484 Europe 00800 7001 7001 Asia +86 (21) 3866 9006
Microcoat Lubrication System
MC800 MicroCoat
Lubrication System
Configure a system in 4 steps:
1. Choose the Base System
Includes MC800 controller, tank, fluid manifold,
flow control components, air manifold, and filter /
regulator.
# of Valves Part # Tank Size
1–2 7012656 3.8 L (1.0 gal)
3–4 7365970 7.5 L (2.0 gal)
2. Choose the Valves
Includes valve mounting clamp.
Valve Part # Spray Pattern
MC785M 7008020 Standard (up to
76 mm / 3" of coverage)
MC785M-WF 7008013 Wide (up to 152 mm /
6" of coverage)
3. Choose the Solenoid
Only one required. Includes cordset and bracket.
Input Power Part #
24 VDC 7008014
120 VAC 7022160
220 VAC 7022161
4. Add Optional Accessories
The most commonly selected accessories
are shown.
Accessories Part #
Controller stand 7008017
Lubricant filter 7022156
Filter elements, 4 per box 7017347
Features and Benets
• Even, uniform coverage
• Expandable, modular system
• On the y adjustment of oil coating
• No overspray or mist
• Easy “plug and play” setup
The MC800 MicroCoat
®
System is a patented, different type of stock lubrication
system that lets metal stampers apply the perfect amount of oil for each job.
The MC800 Controller operates up to eight valves. Precision ow controls permit the
amount of lubricant applied by each valve to be adjusted independently. Valves can be
mounted above or below the stock. When the system is initiated, steady air pressure
supplied to the reservoir forces lubricant through the lter and ow controls, and out to
the valves.
Whether you are looking for steady or pulsed lubrication, these unique lubrication
systems provide uniform coverage without overspray or mist, using much less oil.
For use with
• Blank Stock Coating
• Can End Pull Tabs
• Coil Stock Slitting
• Cooling Fin Forming
• Fine Blanking
• Foil Rolling
• Rust Prevention
• Tube Forming
• Valve/Wire Coating
Specications
MC785M and MC785M-WF Valves
Size (with ttings): 66.3l x 49.3dia mm (2.61l x 1.94dia")
Weight: 206.4 g (7.3 oz)
Lubricant inlet hole: 1/8 NPT
Mounting: 6 mm tapped hole
Cycle rate: Up to 60 per minute
Lubricant chamber: Hard-coated anodized aluminum
Air cap: 303 stainless steel
Diaphragm: Viton
®
with PTFE coating
Needle and nozzle: 303 stainless steel
Nozzle diameter: 1.17 mm (0.046")
MC800 Controller
Cabinet size: 14.6w x 19.1d x 27.6h cm (5.75w x 7.50d x 10.88h")
Weight: 4.8 kg (10.6 lb)
Cycle rate: Up to 60 per minute
Pressure switch rating: 20VA, 240V
Air input required: 4.1 bar (60 psi) minimum
Tank air pressure 2.0 bar (30 psi) maximum
regulator:
Nozzle air regulator: 2.0 bar (30 psi) maximum
Approvals: CE, UKCA
Warranty: 1 year, limited
www.nordsonefd.com/MicrocoatVideo
All stainless steel parts are passivated.
US Patent No. D398,705
80
Lubricant
Nozzle air
Control air
Filter / regulator
MicroCoat
controller
Solenoid
Air manifolds
Spray
valve
Lubricant
lter
Tank
Typical MicroCoat system
www.nordsonefd.com info@nordsonefd.com USA & Canada 800-556-3484 Europe 00800 7001 7001 Asia +86 (21) 3866 9006
MicroCoat Lubrication System – System Setup
Base Systems
Part # Description
7012656 MicroCoat system with 3.8 L (1.0 gal) tank, pre-congured for up to 2 valves
7365970 MicroCoat system with 7.5 L (2.0 gal) tank, pre-congured for up to 4 valves
Assemblies Included in Base Systems
Part # Description 7012656 7365970
7008008 MicroCoat controller, 0–7 bar (0–100 psi) 1 1
7023843 MicroCoat tank, 3.8 L (1.0 gal) 1 0
7023846 MicroCoat tank, 7.5 L (2.0 gal) 0 1
7008010 Fluid manifold with sensor 1 1
7008004 Flow control for MicroCoat lubricant 2 4
7008005 Flow control block-off plug 2 0
7022157 Air manifold, 4 port 1 1
7022158 Filter / regulator 1 1
81
www.nordsonefd.com info@nordsonefd.com USA & Canada 800-556-3484 Europe 00800 7001 7001 Asia +86 (21) 3866 9006
ValveMate Spray Controllers
ValveMate 8040
Spray Valve Controller
Features and Benets
• 2 independent programmable actuation channels
• Low Volume Low Pressure (LVLP) for high transfer efciency
• Cutoff air delay (0 to 2.5 seconds)
• Nonvolatile, power-off memory
• Fast-response pneumatic solenoids
7022120 8040 Spray Valve Controller
Includes controller, stand, panel mount bezel
and spring clips, filter regulator, and air manifold
assembly with pre-wired pressure sensor.
Order single or dual valve solenoid
assemblies separately.
For each ValveMate 8040 ordered, select the
appropriate solenoid assembly for the number of
spray valves used. Each solenoid kit includes the
pre-wired 6 pin connector and housing, 3.6 m
(12 ft) cable cordset, input air hose, and push-in
fittings.
7022250 Single
Solenoid valve kit, two in-line solenoids for nozzle/
actuating air.
7022251 Dual
Solenoid valve kit, two dual blocks for nozzle/
actuating air.
Order power cord separately.
7014871 American Plug Power Cord Kit
7014872 European Plug Power Cord Kit
The ValveMate 8040 Spray Valve Controller provides precise control of nozzle air ow
and spray time.
Features include an adjustable external actuating air and nozzle air manifold block,
(2) independent programmable actuation channels, programmable shut-off delay of
nozzle air to provide a post-cycle nozzle cleaning, digital time readout and push-button
time change with separate test cycle button.
Download CAD Models:
www.nordsonefd.com/CAD
Specications
Cabinet size: 18.3w x 5.1h x 8.6d cm (7.20w x 2.00h x 3.38d")
Weight: 0.3 kg (0.6 lb)
Cycle rate: Exceeds 400 per minute
Time range: 0.001–99.9 s
Input AC 100–240 VAC, 50/60Hz
(to power supply):
Output DC 24 VDC, 1.25 Amp maximum
(from power supply):
Feedback circuits: 5–24 VDC NC solid-state switch, 100 mA maximum
Cycle initiate: 5–24 VDC signal
Approvals: CE, UKCA, TUV, RoHS, WEEE, China RoHS
Warranty: 1 year, limited
See next page for compatible valves