00196504-02_UM_X-Serie_SR70X_EN - 第394页

Station extensions User manual SIPLACE X-series Matrix tray changer From software version SR.70x.xx 01/2011 EN edition 394 6.3 Matrix tray changer Item no. 001 16438-xx SIPLACE matrix tray changer (MTC) 6.3.1 Safety inst…

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User manual SIPLACE X-series Station extensions
From software version SR.70x.xx 01/2011 EN edition Docking station for the SIPLACE X-series CO trolley
393
→ Hold the component trolley docking unit firmly by the FCU (item 12 in Fig. 6.2 - 5, page 389)
while you remove the screwed connections at item 2 in Fig. 6.2 - 5
, page 389.
→ Swivel the component trolley docking unit into the next highest position.
→ Fasten the side section at this location.
→ Check all screw connections at items 2, 3 and 4 for form seating.
→ Fix the left and right guides (item 8 in Fig. 6.2 - 5
, page 389) using the hexagon socket head
screw M8x18 (item 9 in Fig. 6.2 - 5
, page 389).
PLEASE NOTE 6
Reverse the sequence (see Fig. 6.2 - 6
, page 390) if the component trolley docking unit should
be brought down to a lower transport height.
Station extensions User manual SIPLACE X-series
Matrix tray changer From software version SR.70x.xx 01/2011 EN edition
394
6.3 Matrix tray changer
Item no. 00116438-xx SIPLACE matrix tray changer (MTC)
6.3.1 Safety instructions
WARNING 6
→ Never reach into the gaps between the matrix tray changer and the machine base while the
machine is running.
→ The power supply cable must not be plugged into or unplugged from the external power supply
unless the matrix tray changer is docked into the machine.
→ The matrix tray changer must NOT be operated unless it is docked into the machine.
6.3.2 Description
The matrix tray changer can be used to store and change up to 100 waffle-pack trays fully auto-
matically. The levels (storage locations in the tray supplies) for the waffle-pack trays are numbered
consecutively in ascending order from bottom to top.
The tray supplies move independently of one another in the vertical direction until the selected
magazine is within range of the feed axis. The horizontal feed axis transports the waffle-pack tray
from the tray supply into the access area of the placement head.
Tray supply 1 has 30 levels, each of which can hold 2 JEDEC trays or one large tray up to 240 x
340 mm² from the waffle-pack tray carriers.
Tray supply 2 has a capacity of 40 levels for JEDEC trays.
The matrix tray changer has an integral chassis, and is therefore easy to move to other locations.
It is supplied with the PCB conveyor height implemented for the machines, but can be adapted for
the 830, 900, 930 and 950 mm PCB conveyor heights with just a few simple operations.
User manual SIPLACE X-series Station extensions
From software version SR.70x.xx 01/2011 EN edition Matrix tray changer
395
6.3.3 Technical data
6.3.3.1 Dimensions, weight, other data
6
Tray supply 1 (XL) Tray supply 2
Dimensions
Length x width
Height
1305 x 600 mm²
1490 mm for 830 mm PCB conveyor height
1560 mm for 900 mm PCB conveyor height
1590 mm for 930 mm PCB conveyor height
1610 mm for 950 mm PCB conveyor height
Weight (basic equipment)
approx. 500 kg (with cassettes
and waffle-pack tray carriers)
Weight (fully equipped) approx. 534 kg (with components)
Weight (moving mass) approx. 80 kg approx. 43.5 kg
Cassette size (L x W x H) 391.2 x 305.6 x 93.3 mm³ 352.7 x 154.8 x 133.8 mm³
Cassette weight
(fully equipped)
(without waffle-pack tray carrier)
approx. 11 kg
approx. 1.7 kg
approx. 7.5 kg
approx. 1.35 kg
Weight of the
waffle-pack tray carrier
850 g 150 g
Dimensions of the
waffle-pack tray carrier (L x W x H) 386.5 x 295.8 x 11.1 mm³ 371 x 146 x 10.1 mm³
Spacing from one cassette to next 96 mm 135 mm
Distance from level to level 12 mm 11.8 mm
Vertical travel 444 mm (1st to 30th WTC)
a
511.2 mm
(1st to 40th WTC
a
)
Horizontal travel between outgoing
and pick-up position approx. 647 mm approx. 638 mm
Storage capacity 30 XL waffle-pack tray carri-
ers with 60 JEDEC or
30 special magazines
of maximum size
40 waffle-pack tray carriers
with
40 JEDEC waffle-pack
trays
Changeover time (over 5 levels) approx. 2 s approx. 1.5 s
Max. height of component and
waffle-pack tray, including tolerances
all levels filled
one level free
two levels free
8.5 mm
19.5 mm
31.5 mm
8.5 mm
19.5 mm
-
a) Waffle-pack tray carrier