00197467-01_SM_DLM3-4_Kunde_en - 第3页
Contents: Service Manual SIPLACE Placement Heads DLM3/DLM4 3 T a b le o f C o n t e n t s 1 Introduction 7 1.1 Safety Instructions 7 1.1.1 Conventions for the u se of safety instructions 7 1.1.2 Safety Instructions for t…
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Copyright © ASM Assembly Systems Technical data subject to change
ASM Assembly Systems GmbH & Co. KG
Rupert-Mayer-Strasse 44
81379 München
Germany
Item no.: 00197467-01
www.siplace.com Printed by ASM Assembly Systems
Contents:
Service Manual SIPLACE Placement Heads DLM3/DLM4 3
Table of Contents
1 Introduction 7
1.1 Safety Instructions 7
1.1.1 Conventions for the use of safety instructions 7
1.1.2 Safety Instructions for the Compressed Air Supply 8
1.1.3 Safety Instructions on Hazardous Materials 8
1.1.4 Laser Classification 9
1.1.4.1 Laser Class 1 9
1.1.4.2 Laser Class 1M 9
1.1.4.3 Laser class 2 9
1.2 Preparatory Work... 10
1.3 Other Instructions 12
1.3.1 Environmentally-Friendly Disposal of Materials and Components 12
1.3.2 Use of Original SIPLACE Accessories and Spare Parts 12
1.3.3 Information About This Service Manual 12
1.3.4 ESD Guidelines 12
1.3.4.1 Definition of ESD 12
1.3.4.2 Important Measures to Protect Against Static Charging 12
1.3.4.3 Handling ESD Modules 13
1.3.4.4 Measurements and Modifications to ESD Modules 13
1.3.4.5 Dispatching ESD Modules 13
1.3.5 Validity of Document 13
1.3.6 Release History 13
1.3.7 SIPLACE on the World Wide Web (WWW) 14
1.4 Staff Qualifications and Training 14
1.5 Abbreviations 14
2 Overview of the Modules 15
2.1 DLM Head 15
2.1.1 Variants and Use 15
2.1.2 Overview of DLM Head Parts 16
3 Service Work 19
3.1 Exchange the Placement head 19
3.2 Removal/Installation of Head Front Part 19
3.3 Replacing the Component Camera [03014449-xx] 22
3.4 Replacing the Intermediate Distributor 24
3.5 Replacing the Turning Station 25
3.6 Replacing the DP Rocker 27
3.7 Replacing the Toothed Belt for the DLM Turning Station (from version 07) [00320041-
xx]
29
3.8 Replacing the Valve Positioning Drive for the Placement Circuit [00368075-xx] 30
3.8.1 New Valve Positioning Drives (From Version 03) 32
3.8.2 Mechanical Adjustment (Up To Version 02) 33
3.8.3 Mechanical Adjustment (All Versions) 34
3.9 Replacing the Valve Positioning Drive for the Reject Circuit [00367768-xx] (up to
DLM3)
36
3.9.1 New Valve Positioning Drives (From Version 03) 38
3.9.2 Mechanical Adjustment (Up To Version 02) 39
3.9.3 Mechanical Adjustment (From Version 03) 40
3.10 Replacing the Light Barrier "Z Axis Up" [03053294-xx] 42
3.11 Replacing the Z Axis Drive 43
Contents:
4 Service Manual SIPLACE Placement Heads DLM3/DLM4
3.12 Replacing the Z Axis Toothed Belt [00334936-xx] 45
3.13 Replacing the "Z Axis Down" Sensor [00321524-xx] 47
3.14 Replacing the Complete Z Axis [03001959Sxx] 48
3.15 Replacing the Forced Air Unit [00367793-xx] 50
3.16 Replacing the Silencer [03003134-xx] 51
3.17 Replacing the Star 52
3.17.1 Adjusting the Star to the Star's Magnetic Neutral Position53
3.17.2 Replacing the Air Blast Supply to the Star [03000896-xx] 55
3.17.3 Replacing the Silicone Hoses on the Star [00341183S01] 55
3.18 Replacing the Star Drive 57
3.19 Replacing the RSF Digital Rotary Encoder (DP Axis) [00335990-xx] 58
3.20 Press-fit Connections with Fixture Clips on the Vision Board60
3.21 Replacing the Raceway (Circular Arc Guide) 60
3.22 Replacing the Membrane (Vacuum Plate) on the Sleeve [03037984-xx] 61
3.23 Replacing the Vacuum Hoses on the Head 62
4 Measuring Equipment and Tools 63
4.1 Z Axis Gauge (Old) [00331308-xx] 63
4.2 RC Filter [02102858-xx] 63
4.3 Calibration Tool [03010565-xx] 63
4.4 Calibration Tools for Vision Systems 64
4.5 Z End Stopper Star Gauge for C&P6/12 [03019865-xx] 64
4.6 Power Pack for Star Installation 64
4.7 Adjustment Aid for C&P DLM [00327005-xx] 65
4.8 Belt Tensioning Device for Turning Station DLM [03063649-xx] 65
4.9 Belt Tension Measuring Device (00326015-xx) 65
4.10 Adjustment Valve Plunger for DLM Heads 66
4.11 Antistatic Tweezers 66
4.12 Universal Placement Head Mounting Rack [03056231-xx] 66
5 Settings 67
5.1 Overview of Settings 67
5.2 Setting the Resolution on the Star Axis 68
5.3 Setting the Digital Rotary Encoder for the DP Axis 68
5.4 Setting the Z axis Belt Tension 69
5.5 Adjusting the Stop for the Z Axis 69
5.6 Setting the Light Barrier Down 71
5.7 Determining the Zero Point Correction for the Star Axis of the C&P Head 72
5.8 Adjustment of air pressure values 73
5.9 Vacuum Test 75
5.10 DLM4 Assembly with adapter plate 78
5.11 Other Mechanical Settings on the Star 78
5.12 Firmware Download (SW 70x) 79
5.13 Calibration 80
5.13.1 Calibrating the Heads and Cameras (SW60x) 80
5.13.2 Calibrating the Heads and Cameras (SW70x) 81
5.13.3 Calibration Procedure 81