00197467-01_SM_DLM3-4_Kunde_en - 第67页

Settings Overview of Settings Service Manual SIPLACE Placement Heads DLM3/DLM4 67 5 5 S e t t in g s Settings 5.1 5 . 1 O v e r v ie w o f S e t t in g s Overview of Settings Description Tools Values Replace st ar motor …

Measuring Equipment and Tools

Adjustment Valve Plunger for DLM Heads

66 Service Manual SIPLACE Placement Heads DLM3/DLM4

4.10

4.10 Adjustment Valve Plunger for DLM Heads

Adjustment Valve Plunger for DLM Heads

4.11

4.11 Antistatic Tweezers

Antistatic Tweezers

4.12

4.12 Universal Placement Head Mounting Rack [03056231-xx]

Universal Placement Head Mounting Rack [03056231-xx]

Adjustment valve plunger DLM head

Available from positioning unit version 3

Use the 0.2 mm setting gauge with DLM1.

1. Adjustment valve plunger for reject circuit C&P12

[03064290-xx] (DLM2, DLM3)

2. Adjustment valve plunger for placement circuit

C&P12 [03068816-xx] (DLM2, DLM3, DLM4)

3. Adjustment valve plunger for reject circuit C&P6

[03068854

xx] (DLM2, DLM3)

The C&P6 is not used in the DX series.

4. Adjustment valve plunger for placement circuit C&P6

[03065628

xx] (DLM2, DLM3)

The C&P6 is not used in the DX series.

The labeling on the plungers has the following meaning:

▪ 6 = DLM head with 6 segments

▪ 12 = DLM head with 12 segments

▪ P = placement circuit

▪ R = reject circuit

1. Antistatic tweezers, type Bernstein 5

192

[00377393

xx]

2. Antistatic tweezers, type Bernstein 5

195

[00377394

xx]

Use:

The universal placement head mounting rack is suitable

for TwinHead, C&P20, CPP, IC and DLM heads.

Settings

Overview of Settings

Service Manual SIPLACE Placement Heads DLM3/DLM4 67

5 Settings

Settings

5.1

5.1 Overview of Settings

Overview of Settings

Description Tools Values

Replace star motor and/or as

sembly assembly of star on star

motor shaft

Adjust magnetic neutral position

with power pack [00353277-xx]

and star zero point gauge and

[03019865-xx]

Check the magnetic neutral posi

tion in the station software (max.

deviation 95 digits):

Up to SW60x: in SITEST

From SX70x: in the station soft

ware

Determine zero point correction

for the star

Zero point correction gauge

[03019865-xx]

Enter the zero point correction

value determined:

Up to SW60x: with SITEST at

"Positions"

From SW70x: in the station soft

ware

Switch position on star motor

(resolution of track signals 10 -

25)

None HF/X/D and DX machines at

Switch setting 25

DP axis incremental encoder ad

justment to the glass scale (seg

ment)

Test probe 1.4 mm

[00326160-xx]

Test probe 1.5 mm

[00326161-xx]

Test probe 1.6 mm

[00326162-xx]

Distance 1.5 mm

Adjustment of valve positioning

drives from version -03

DLM1: Feeler gauge 0.2 mm

[00325445-xx]

DLM2/3: adjustment plunger for

placement/pickup circuit C&P6/

12 [03066224-xx]

0.2 mm distance plunger to the

valve frame

Light barrier Z axis down Test probes 1.0 mm

[00376656-xx]

Distance 1.0 mm

Z-Axis clamping device --- The tension jack must lie on the

belt teeth at the top and bottom.

Belt tension of the Z axis Belt tension measuring device

(00326015-xx)

Belt tension 280 +/- 5 Hz

Z axis top stop Gauge for Z axis end stopper -

star gauge [03019865-xx]

Correct position is necessary to

determine the zero point correc

tion

Blast air tubes on the star Sight check Check: the distance between in

cremental encoder and blast air

tubes

Adjustment of blast air supply Feeler gauge Blast air tubes should be approx.

0.7 mm over the frame of the cir

cular guide

Adjustment of blast air placement Compressed air testing device

[00311487-xx]

150 mbar on open 9x4 nozzle

Blast air setting on reject circuit

(not for DLM4)

Compressed air testing device

(DLM3) [00311487-xx]

250 mbar

Settings

Setting the Resolution on the Star Axis

68 Service Manual SIPLACE Placement Heads DLM3/DLM4

5.2

5.2 Setting the Resolution on the Star Axis

Setting the Resolution on the Star Axis

5.3

5.3 Setting the Digital Rotary Encoder for the DP Axis

Setting the Digital Rotary Encoder for the DP Axis

► Remove sleeve 1 and insert the star zero point gauge, in order to mechanically fix the star.

► Now remove sleeve 4 (DLM with 12 segments) or sleeve 2 (DLM with 6 segments) and align the ro

tary encoder.

► With the help of a 1.5 mm test probe, set the rotary encoder of the DP axis so that it is parallel to the

glass pane of the segments.

► Perform a check.

Make sure that a 1.4 mm test probe can be easily passed through and that a probe with 1.6 mm can

not be passed through.

Turning station (from version-07)

Belt tension setting for drive belt

replacement

DP belt tensioning device

[03063649-xx]

Achieved with spring tension of

tool

Calibrate DLM head Calibration tool

[03010565-xx]

Achieved with spring tension of

tool

Component sensor assembly

(Option for DLM3)

Assembly gauge

[03003110Sxx]

Assembly gauge provides cor

rect position of component sen

sor.

Description Tools Values

Setting the resolution on the star axis

► Check the switch setting (1) for the star axis resolu

tion. This is located directly under the placement

head.

NOTICE!

Only switch the switch setting over when the machine

power is off.

▪ HS-60, HS-50, S-27 HM, S-25 HM, S23 HM: Switch

position 10

▪ D, DX, SX, HF/HF3 and X machines: switch

setting 25