Maintenance Reference(CP45FV) Eng.pdf - 第10页
Samsung Component Placer CP45FV Series Maintenance Refer ence 3.1.3. Cooling Fan ...................................................................................... 3-4 3.2. Monthly Ins pection .......................…
Table of Contents
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Table of Contents
Main Contents
Table of Contents ..................................................................................................1
Main Contents..................................................................................................1
Preface ................................................................................................... i
About Safety.................................................................................................... ii
Safety Precaution ............................................................................................iii
About Warranty..............................................................................................viii
About This Manual...........................................................................................ix
Page Layout.....................................................................................................xi
Explanation of Terminologies...........................................................................xi
Explanation of Terminologies..........................................................................xii
Chapter 1.
Preventive Maintenance..................................................................1-1
1.1.
Maintenance Procedure(ce model).................................................1-1
1.2. Environmental conditions................................................................1-2
1.2.1. Requirements for air pressure..........................................................1-2
1.2.2. Power requirements..........................................................................1-2
1.2.3. Environmental conditions..................................................................1-4
1.3. Tools for Maintenance ....................................................................1-4
1.3.1. Cleaning Kit (Material number: J8100118A) ......................................1-4
1.3.2. Other Tools Provided........................................................................1-6
Chapter 2. Daily Inspection...............................................................................2-1
2.1. Nozzle.............................................................................................2-1
2.2. Feeder Base Cleaning ....................................................................2-2
2.3. Stage Camera Cleaning..................................................................2-3
2.3.1. Cover Glass......................................................................................2-3
2.3.2. Camera Lens....................................................................................2-4
Chapter 3. Weekly Inspection...........................................................................3-1
3.1. Weekly Inspection...........................................................................3-1
3.1.1. Nozzle Holder...................................................................................3-1
3.1.2. Flying Vision .....................................................................................3-2
Samsung Component Placer CP45FV Series Maintenance Reference
3.1.3. Cooling Fan......................................................................................3-4
3.2. Monthly Inspection ......................................................................... 3-4
3.2.1. Nozzle Holder Tube.........................................................................3-4
3.2.2. Vacuum Filter................................................................................... 3-5
3.2.3. Air Section........................................................................................3-7
3.2.4. Conveyor System............................................................................. 3-8
3.2.5. Electric Device...............................................................................3-13
3.2.6. Feeder Station ............................................................................... 3-13
3.2.7. Pneumatics....................................................................................3-14
3.2.8. Connections and Fittings ...............................................................3-17
3.2.9. Lubrication and Grease Application...............................................3-17
Chapter 4. Lubricant Method............................................................................ 4-1
4.1. Lubrication...................................................................................... 4-1
4.2. Lubrication and Grease Application................................................ 4-5
4.2.1. Head ................................................................................................4-5
4.2.2. X-Y Frame........................................................................................ 4-5
4.2.3. Conveyor.......................................................................................... 4-8
Chapter 5. Definition of Consumables and their Time of Replacement............ 5-1
5.1. Definition of Consumables.............................................................. 5-1
5.2. Replacement Period For wear and tear part................................... 5-1
Chapter 6.
Noise Inspection of Machine........................................................... 6-1
6.1.
Noise Solution................................................................................ 6-1
Chapter 7. Inspection of the Controller............................................................. 7-1
7.1. Power Inspection............................................................................ 7-1
7.2. Inspection of the Controller............................................................. 7-2
7.2.1. Inspection of the Controller Rack..................................................... 7-2
7.2.2. Inspection of the Rack Part.............................................................. 7-2
7.3. Inspection of Control Board............................................................ 7-6
7.3.1. CAN Master Board........................................................................... 7-9
7.3.2. Head Control Board .........................................................................7-9
7.3.3. Conveyor Control Board ................................................................7-12
7.3.4. Feeder Control Board ....................................................................7-17
7.3.5. Illumination Control Board – Flying / Stage Camera......................7-18
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7.4. Inspection of the Motor Part..........................................................7-20
7.4.1. X-axis..............................................................................................7-20
7.4.2. Y-axis..............................................................................................7-20
7.4.3. Z1~Z6, S, W axis............................................................................7-20
7.4.4. R1/2, R3/4, R5/6 axis (THETA1, THETA2, THETA3).....................7-20
7.5. Board Jumper Setting ...................................................................7-21
7.6. AC Servo Driver Digital Switch Setting .........................................7-25
7.7. R-Axis Step Motor Driver (20,000 pulse Fixing)............................7-25
7.8. Conveyor Step Motor Driver(1,600 pulse Fixing)..........................7-26
7.9. Motor troubleshooting...................................................................7-27
7.9.1. Taking Measures at the time of Alarm Occurrence ........................7-27
7.9.2. Taking Measures in case of Operational Malfunction.....................7-55
7.9.3. Maintenance...................................................................................7-57