Maintenance Reference(CP45FV) Eng.pdf - 第106页
Samsung Component Placer CP45FV Series Maintenance Guide Corrective measures Cause Corrective measures 1 Faulty amplifier control board or power module Replace servo amplifier. 2 Faulty servomotor encoder circuit Replace…
Inspection of the Controller
Corrective measures
Cause Corrective measures
1
Faulty PC board
Faulty power module
Replace amplifier
2
Incorrect combination of amplifier
and motor
Check if servomotor conforms to motor
code. Replace with correct motor if
necessary.
Alarm Code 24H (Current F/B error 2)
Alarm Code 24H (Current F/B error 2)
Operating state when alarm occurred
Possible causes
Operating state
1 2
When control power supply is turned on High
During operation Low High
Corrective measures
Cause Corrective measures
1
Faulty internal circuit of Servo
Amplifier
Replace amplifier.
2 Malfunction caused by noise
Check that amplifier earth cable
should be correctly grounded.
Add ferrite core as a counter measure
against noise.
Alarm Code 41H (Overload 1）
Operating state when alarm occurred
Possible causes
Operating state
1 2 3 4 5 6 7 8 9
When control power supply is
turned on
H
When servo ON is inputted
H H
H
After position command input
(when motor is not rotating)
H
H H H
H
After position command input
(after operating for a short
period)
H H H
L H
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Samsung Component Placer CP45FV Series Maintenance Guide
Corrective measures
Cause Corrective measures
1
Faulty amplifier control board or power
module
Replace servo amplifier.
2 Faulty servomotor encoder circuit Replace servomotor.
3 Effective torque exceeds rated torque
Monitoring torque generated by motor using
the estimated effective torque (Trms) to
check if effective torque is exceeding rated
torque.
Or, calculate effective torque of motor from
the load and operating conditions → If
effective torque is higher than rated torque,
review operating or load conditions, or
replace with larger capacity motor.
4
Incorrect combination of amplifier and
motor.
Check if motor code conforms to servomotor.
Correct if necessary.
5 Holding brake of servomotor is not released
Check brake wiring for errors. Replace
servomotor if brake wiring is found to be correct
(and voltage is applied as specified).
6
Incorrect wiring of U, V, W phases between
amplifier and motor
Check wrong wiring and correct it.
7
One or all of the U, V, W phase wirings
between amplifier and motor is
disconnected
Check wrong wiring and correct it.
8 Mechanical interference Review operating conditions and limit switch.
9
Encoder pulse number setting does not
meet motor
Make it meet encoder pulse number of motor.
Caution
In case of alarm cause #3, repeatedly turning the control
power OFF --> ON may cause the servomotor to bum.
After eliminating this above cause, turning off the power
supply, and sufficient time passes over (30 minutes or
more), reoperate.
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Inspection of the Controller
Alarm Code 43H (Regenerative error)
See Regenerative resistor selection and confirm that the actual wiring matches the
contents.
Operating state when alarm occurred
Possible causes
Operating state
1 2 3 4 5 6 7 8
When control power supply is turned on
H
When main circuit power supply is
turned on
H H H
During operation H H H H H
L
Corrective Measures
Cause Corrective measures
1
Allowable regeneration power
of built-in regenerative resistor
is exceeded.
Load inertia is too large, or
conducted time (for one cycle)
is too short
Review the load inertia and the
operational pattern
Use an external regenerative resistor
module.
Smaller load inertia within specified
range
Increase deceleration time
Increase conducted time
2
Built-in regenerative resistor
module is specified, but faulty
wiring.
Check wrong wiring and correct it.
3
Though external regenerative
resistor module is specified,
wiring is incorrect.
Check wrong wiring and correct it.
4 Faulty regenerative resistor.
Replace servo amplifier if using built-in
regenerative resistor module.
Replace resistor if using external
regenerative resistor module.
5
Resistance value of external
regenerative resistor module is
too large
Change to resistor that meets
specification.
6
Input power voltage is over
specification.
Review input power voltage
7 Faulty amplifier control circuit Replace servo amplifier.
8
Though selecting “Using external
regenerative resistor (02)” in
Page 0E of System Parameter
Regenerative resistor selection, it
is not equipped.
Equip an external regenerative
resistor.
Specify “Regenerative resistor is not
connected”.
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