YSM40 Mainte_E - 第131页
4-6 4 Long-term inspection and other maintenance 3.2 6-month inspection 3.2.1 AH axis T hefollowingdescribesthecleaningandlubricationproceduresforthe AHaxis(guide,ballguide,rack& pinion). 1 Clean the…

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4
Long-term inspection and other maintenance
3.1 Monthly inspection
3.1.1 AZ axis
ThefollowingdescribesthecleaningandlubricationproceduresfortheAZaxis.
1
Remove the cover.
Use a Phillips screwdriver to remove the rear
cover of the cATS.
53410-N5-00
2
Clean the ball screw and guide.
Use a lint-free cloth to wipe off the old
grease and dirt on the ball screw and guide.
3
Apply grease.
Apply grease by hand to the ball screw. Also
apply grease to the guide using a grease
gun (bent type).
53411-N5-00
4
Reattach the cover.
Reattach the cover that was removed in
Step 1.
3.1.2 Both sides of cATS
Lightlyapplythespecifiedgrease((NSL)tothecamfolloweronbothsidesofthecATS.SeeChapter5
“Lubricationpoints”forgreasinglocations.
Applying grease
Step 3
Grease nipple
for AZ axis guide
AZ axis ball screw
Removing the cover
Step 1
Cover

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4
Long-term inspection and other maintenance
3.2 6-month inspection
3.2.1 AH axis
ThefollowingdescribesthecleaningandlubricationproceduresfortheAHaxis(guide,ballguide,rack&
pinion).
1
Clean the guide.
Use a lint-free cloth to wipe off the old
grease and dirt on the guide.
2
Apply grease.
1. As shown in the figure on the right, move
the grease nipple to a position where a
grease gun can be easily used.
2. Use a grease gun (bent type) to inject
grease into the grease nipple.
53412-N5-00
3
Clean the ball guide.
Use a lint-free cloth to wipe off the old
grease and dirt on the ball guide.
4
Apply grease.
Apply a thin coat of grease by hand to the
ball guide.
5
Clean the rack & pinion.
Use a lint-free cloth to wipe off the old
grease and dirt on the rack & pinion.
6
Apply grease.
Uniformly apply grease by hand to the rack
gear.
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7
Remove excess grease.
1. After applying grease, move each unit
back and forth a few times.
2. Check the grease condition and wipe
away excess grease using a lint-free
cloth.
3.2.2 Magazine shaft
Thefollowingdescribesthecleaningandlubricationproceduresforthemagazineshaftballguide.
1
Clean the ball guide.
Use a lint-free cloth to wipe off the old
grease and dirt on the ball guide.
2
Apply grease.
Apply a thin coat of grease by hand to the
ball guide.
53418-N5-00
Applying grease to the AH axis
Step 2
Ball guide
Rack gear
Grease nipple for guide
Guide
Applying grease to the rack gear
Step 6
Rack gear
Applying grease to the magazine shaft
Step 2
Magazine shaft

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Long-term inspection and other maintenance
3.2.3 Pickup station (pallet clamp)
Thefollowingdescribesthecleaningandlubricationproceduresforthepalletclamp.
1
Remove the cover.
Use a hex wrench to remove the cover as
shown in the figure at right.
53414-N5-00
2
Clean the guide.
Use a lint-free cloth to wipe off the old
grease and dirt on the guides.
3
Apply grease.
Apply grease by hand to the guides.
53415-N5-00
4
Reattach the cover.
Reattach the cover that was removed in
Step 1.
3.2.4 Pickup station (vertical guide)
Thefollowingdescribesthecleaningandlubricationproceduresfortheverticalguide.
1
Remove the cover.
Use a Phillips screwdriver to remove the
cover as shown in the figure at right.
53416-N5-00
2
Clean the guide.
Use a lint-free cloth to wipe off the old
grease and dirt on the guide.
3
Apply grease.
Apply grease by hand to the guide.
53417-N5-00
4
Reattach the cover.
Reattach the cover that was removed in
Step 1.
Removing the cover
Step 1
Cover
Applying grease
Step 3
Guides
Removing the cover
Step 1
Cover
Applying grease
Step 3
Guide