YSM40 Mainte_E - 第132页

4-7 4 Long-term inspection and other maintenance 3.2.3 Pickup station (pallet clamp) T hefollowingdescribesthecleaningandlubricationproceduresforthepalletclamp. 1 Remo ve the cov er . Use a hex wrench to remov…

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Long-term inspection and other maintenance
3.2 6-month inspection
3.2.1 AH axis
ThefollowingdescribesthecleaningandlubricationproceduresfortheAHaxis(guide,ballguide,rack&
pinion).
1
Clean the guide.
Use a lint-free cloth to wipe off the old
grease and dirt on the guide.
2
Apply grease.
1. As shown in the figure on the right, move
the grease nipple to a position where a
grease gun can be easily used.
2. Use a grease gun (bent type) to inject
grease into the grease nipple.
53412-N5-00
3
Clean the ball guide.
Use a lint-free cloth to wipe off the old
grease and dirt on the ball guide.
4
Apply grease.
Apply a thin coat of grease by hand to the
ball guide.
5
Clean the rack & pinion.
Use a lint-free cloth to wipe off the old
grease and dirt on the rack & pinion.
6
Apply grease.
Uniformly apply grease by hand to the rack
gear.
53413-N5-00
7
Remove excess grease.
1. After applying grease, move each unit
back and forth a few times.
2. Check the grease condition and wipe
away excess grease using a lint-free
cloth.
3.2.2 Magazine shaft
Thefollowingdescribesthecleaningandlubricationproceduresforthemagazineshaftballguide.
1
Clean the ball guide.
Use a lint-free cloth to wipe off the old
grease and dirt on the ball guide.
2
Apply grease.
Apply a thin coat of grease by hand to the
ball guide.
53418-N5-00
Applying grease to the AH axis
Step 2
Ball guide
Rack gear
Grease nipple for guide
Guide
Applying grease to the rack gear
Step 6
Rack gear
Applying grease to the magazine shaft
Step 2
Magazine shaft
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Long-term inspection and other maintenance
3.2.3 Pickup station (pallet clamp)
Thefollowingdescribesthecleaningandlubricationproceduresforthepalletclamp.
1
Remove the cover.
Use a hex wrench to remove the cover as
shown in the figure at right.
53414-N5-00
2
Clean the guide.
Use a lint-free cloth to wipe off the old
grease and dirt on the guides.
3
Apply grease.
Apply grease by hand to the guides.
53415-N5-00
4
Reattach the cover.
Reattach the cover that was removed in
Step 1.
3.2.4 Pickup station (vertical guide)
Thefollowingdescribesthecleaningandlubricationproceduresfortheverticalguide.
1
Remove the cover.
Use a Phillips screwdriver to remove the
cover as shown in the figure at right.
53416-N5-00
2
Clean the guide.
Use a lint-free cloth to wipe off the old
grease and dirt on the guide.
3
Apply grease.
Apply grease by hand to the guide.
53417-N5-00
4
Reattach the cover.
Reattach the cover that was removed in
Step 1.
Removing the cover
Step 1
Cover
Applying grease
Step 3
Guides
Removing the cover
Step 1
Cover
Applying grease
Step 3
Guide
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Long-term inspection and other maintenance
4. Vacuum pump maintenance
This section describes the maintenance procedure (mainly replacement of parts subject to wear) for the
vacuum pump (simply called the pump hereafter).
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Precautions when cleaning the pump and replacing the parts subject to wear
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
The inside of the pump is hot shortly after operation. Wait about 30 minutes after stopping operation and make sure the
pump has cooled down before starting the cleaning and replacement.
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
not to hurt your back.
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Required tools
1.Hexwrenches 5mm,3mm
2.Torquelimitingwrench Withhexagonalsockethavingawidthacrossflatof5mm(Tighteningtorqueadjustable
to8N•m)
3.Phillipsscrewdriver No.2
4.Torquelimitingscrewdriver No.2(Tighteningtorqueadjustableto0.55,1.4and3N·m)
5.Cleaningsolvent Ethylalcoholorsimilarsolventnotcausingadverseeffectsonrubbercomponents
6.Cleaningwipe Lint-freecleaningpaperorcloth
7.Dust-proofmaskandgloves
8.Oil-basedmarkerpen
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Parts subject to wear (PUMP SPARE KIT: KLF-M86P0-00X)
Part name Qty Recommended replacement interval Remarks
Cup packing 8 8000 hours
Gasket 8 8000 hours
FLAP 24 8000 hours Intake valve and exhaust valve
SHEET1 FLAP 8 8000 hours Intake valve backup
SHEET2 FLAP 8 8000 hours Exhaust valve backup
O-Ring 16 8000 hours Connecting pipe