YSM40 Mainte_E - 第32页
Chapter 3 Periodic maintenance items 1. W eekly inspection 3- 1 1.1 Nozzle inspection 3- 1 1.1.1 Buffing area inspection 3- 1 1.1.2 Checking the nozzle leaf spring condition 3- 2 1.1.3 Replacing nozzle leaf springs 3- 3 …
General Contents
Introduction
1. About this manual i
i
Chapter 1 Maintenance
1
1.1 Essential conditions and working environment 1-1
1.2 Importance of periodic inspections and cleaning 1-2
2. Preparing for maintenance tasks 1-3
2.1 Removing the tape cutter duct 1-3
2.2 Consumable parts 1-4
2.2.1 MU head unit 1-4
2.2.2 HS head unit 1-6
2.2.3 FL head unit 1-8
2.3 Replaceable parts 1-9
2.3.1 MU head unit 1-9
2.3.2 HS head unit 1-10
2.3.3 FL head unit 1-11
2.3.4 Replaceable parts for all models 1-12
3
2.4.1 Cleaning tools 1-13
2.4.2 Lubricating tools and grease 1-15
2.4.3 Special tools 1-17
2.5 Required tools 1-18
Chapter 2 Daily maintenance items
1
1
How to use the nozzle lubrication tool 2-3
1. Checking the nozzle 2-4
1.1 Check with software 2-4
1.1.1 Vacuum level when nozzle is open 2-6
1.2 Checking the nozzles visually 2-7
2.
Cleaning and greasing the feeder exchange carriage 2-8
2.1 Cleaning the feeder plate 2-8
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EMN5154210
Chapter 3 Periodic maintenance items
1. Weekly inspection 3-1
1.1 Nozzle inspection 3-1
1.1.1 Buffing area inspection 3-1
1.1.2 Checking the nozzle leaf spring condition 3-2
1.1.3 Replacing nozzle leaf springs 3-3
1.2 Nozzle cleaning 3-8
1.2.1 Cleaning the nozzle buffing area 3-8
1.2.2 Cleaning the nozzle air path (monthly) 3-9
1.2.3 Cleaning the nozzle tip 3-10
1.3 Cleaning the multi-camera lighting's protective cover 3-11
2
2.1 Rotary unit 3-13
2.1.1 Cleaning the rotary unit 3-13
2.1.2 Cleaning the rotary unit collectively (ultrasonic cleaning) 3-16
2.2 X-axis 3-19
2.2.1 Cleaning and greasing the X-axis ball screw (4-beam type) 3-19
2.2.2 Cleaning and greasing the X-axis ball screw (2-beam type) 3-21
2.2.3 Cleaning and lubricating the X-axis guide (4-beam type) 3-23
2.2.4 Cleaning and lubricating the X-axis guide (2-beam type) 3-25
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2.3.1 Cleaning and lubricating the Y-axis guide (4-beam type) 3-27
2.3.2 Cleaning and lubricating the Y-axis guide (2-beam type) 3-29
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2.4.1 Board sensors 3-30
2.4.2 Feeder lift sensor 3-30
3. Three-month inspection 3-31
1
3.1.1 Cleaning and replacing the air filter 3-31
3.2 HS head 3-32
3.2.1 Cleaning and replacing the air filter 3-32
3
3.3.1 Cleaning and replacing the air filter 3-33
3.3.2 Cleaning and lubricating the spline shaft 3-34
3.3.3 Cleaning and lubricating the ball screw 3-34
3.4 Air intake fan filter 3-35
3.4.1 Cleaning the filters 3-36
4. Six-month inspection 3-37
4.1 Cleaning the camera lighting unit 3-37
4.1.1 Fiducial camera 3-37
4.1.2 Multi-camera 3-38
4.1.3 Side-view camera (multi-camera installed type) 3-39
4.1.4 Side-view camera (HS head) 3-40
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1
5.1.1 Cleaning the spline shaft 3-41
5.2 HS head 3-43
5.2.1 Cleaning and lubricating the ball cage and main shaft 3-43
5.2.2 Cleaning and lubricating the scissors gears 3-44
5.2.3 Cleaning and lubricating the clutch and hook 3-45
5.2.4 Cleaning the switching valve gasket 3-46
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5.3.1 Cleaning the spline shaft 3-47
5.3.2 Cleaning and lubricating the scissors gear 3-48
5.4 Conveyor 3-49
5.4.1 Inspecting the conveyor belt and cleaning the guides 3-49
5.4.2 Cleaning and greasing the hexagon spline 3-51
5.5 W-axis 3-52
5.5.1 Cleaning and lubricating the W-axis ball screw 3-52
5.5.2 Cleaning and lubricating the W-axis guide 3-53
5.6 PU axis 3-54
5.6.1 Cleaning and lubricating the PU axis ball screw 3-54
5.7 Controller 3-55
5.7.1 Cleaning the filter 3-55
6
5.8.1 Cleaning the filter and cup 3-56
Chapter 4
Long-term inspection and other maintenance
1
1
2
2.1 Replacing the blow station filter 4-2
2.2 UPS battery 4-3
3.
4
5
3.1.1 AZ axis 4-5
3.1.2 Both sides of cATS 4-5
3.2 6-month inspection 4-6
3.2.1 AH axis 4-6
3.2.2 Magazine shaft 4-6
3.2.3 Pickup station (pallet clamp) 4-7
3.2.4 Pickup station (vertical guide) 4-7