YSM40 Mainte_E - 第37页

ii Introduction 2. Maintenance list n Maintenance list T hefollowingmaintenanceprocedurecodesareused: S:InspectionC:CleaningL:LubricationE:Replacement():Procedurerequiredonlywhenaproblemexists. …

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i
Introduction
1. About this manual
Descriptions in this manual stress important maintenance items that are essential for maintaining equipment
performance. Information given here mainly describes making inspections, cleaning and greasing as well as
procedures for replacing consumable parts in each location given in a step-by-step format. This manual is
comprised of the following chapters.
Chapter 1 Maintenance
Describesconditionsandenvironmentstouseformaintainingequipmentperformance.Theimportanceofmakingdaily
checksandperformingcleaningtasksisexplained.Setupstomakebeforestartingmaintenancework,consumableparts
andmaintenancetoolsaswellasthenecessarytoolsarealsodescribed.
Chapter 2 Daily maintenance items
Makingchecksandcleaningthemachineareessentialdailymaintenancetasksformaintainingequipmentperformance.
Performingthesetaskspreventsunforeseentroubleandallowsusingthemachineinanoptimumstate.
Chapter 3 Periodic maintenance items
Describesmaintenancetasksthatshouldbeperformedperiodicallytomaintainequipmentperformance.Includes
periodicmaintenanceintervalssuchasfor"weekly","monthly","3-month","6-month"and"1-year"maintenancetasks.
Chapter 4
Long-Term Inspections
Thissectionliststheconsumablepartswhichmustbereplacedafteralongperiodofuse.Dependingonthepartin
question,therecommendedreplacementperiodsare2years,3years.Alsodescribedinthischapterare"Vacuumpump
maintenance”and“Inspecting,cleaningandlubricatingthecATS".
Chapter 5
Lubrication Points & Schedule
Thissectionprovidesinformationregardingthelubricationpoints,lubricationtools,andthelubricationscheduleforthe
axesdescribedinsection3"PeriodicInspections".
w
WARNING


ii
Introduction
2. Maintenance list
n
Maintenance list
Thefollowingmaintenanceprocedurecodesareused:
S:InspectionC:CleaningL:LubricationE:Replacement():Procedurerequiredonlywhenaproblemexists.
n
NOTE
Example) The head, air valve, and filter items shown below are listed as C (E) items. This indicates that the filter must
be cleaned, with replacement required if it cannot be satisfactorily cleaned.
Section Unit name Check items Weekly Monthly 3 Mon. 6 Mon. 1 Year 2 Years 3 Years
All heads
Nozzle
Air path SC
Spring action SCL
Nozzle tip SC
Leaf spring
Mounting
condition
S (E)
Switching valve Filter C (E)
MU head Spline shaft Inside (air path) C
HS head
Rotary unit
Main rotary CL
Shaft nozzle CL
Z-axis Main shaft CL
R-axis
Scissors gear,
clutch, hook
CL
Switching valve Gasket C
FL head
Spline shaft Inside, outside CL
R-axis Scissors gear CL
Z-axis Ball screw CL
X-Y axes
X-axis
Ball screw SCL
Guide SCL
linear scale SC
Y-axis
Guide SCL
linear scale SC
Conveyor
Board transport
unit
Board sensor SC
Conveyor belt SC E
PU axis Ball screw CL
W-axis
Ball screw CL
Guide CL
Hexagon spline CL
Vision
system
Lighting
unit
Fiducial camera Camera lighting C
Multi-camera
Protective glass SC
Camera lighting C
Side-view camera Camera lighting C
iii
Introduction
Section Unit name Check items Weekly Monthly 3 Mon. 6 Mon. 1 Year 2 Years 3 Years
cATS
AZ-axis
Ball screw CL
Guide CL
AH-axis
Guide, ball guide,
rack & pinion
CL
Magazine shaft Ball guide CL
Pallet clamp Guide CL
Vertical guide Guide CL
Others
Batch change
carriage
Feeder plate SC
Cam follower CL
Guide rail cover
clamp
CL
Feeder lift sensor
Laser beam
emitter & receiver
SC
Controller Filter C (E)
Air/mist filter Filter C (E)
Ionizer Discharge needle C E
Blow station Filter E
UPS Battery E
Vacuum pump Cup packing CE
Air intake fan Filter C (E)