YSM40 Mainte_E - 第66页

2-8 2 Daily maintenance items 2. Cleaning and greasing the feeder exchange carriage Chips or foreign matter falling on the feeder plate might bite into the surface during feeder setting and cause the pickup position to d…

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2-7
2
Daily maintenance items
1.2 Checking the nozzles visually
Tovisuallychecknozzles,removeeachnozzlefromtheheadorfromthenozzlestation.
n
Points to check the removed nozzles
Checktheremovednozzleswithamagnifyingglassorsimilartooltoseewhetherthenozzlesarenormalornot.Ifno
good,thencleanthenozzles.
Nozzle tip
Solder is adhering to
nozzle hole
Solder is adhering to
nozzle tip (flat surface)
Nozzle hole
Checking the nozzle condition
No good: Nozzle is clogged No good: Shiny material on tip
Normal condition
53200-N5-00
c


"Cleaning the nozzles" in Chapter 3.
n
Checking nozzles by removing them from the head
1.Movetheheadtoapositionwherethenozzlescanbeeasilyremoved,thenremoveeachnozzlebyhand.
2.Aftercheckingandcleaningthenozzle,reattachthenozzletotheheadwhilemakingsuretheheadpositionandthe
nozzle'sorientationarecorrect.
n
Checking nozzles by removing them from the nozzle station
1.Returnallnozzlesinthenozzlestation.
2.Onthe[Unit]-[Head]tabscreen,pressthe[NpzzleStnShutter]buttontoallowthenozzlestoberemovedfromthe
nozzlestation,thenremoveeachnozzlebyhand.
3.Aftercheckingandcleaningthenozzle,returnthenozzlebackinthenozzlestationandpressthe[NpzzleStnShutter]
button.
2-8
2
Daily maintenance items
2.
Cleaning and greasing the feeder exchange carriage
Chips or foreign matter falling on the feeder plate might bite into the surface during feeder setting and cause
the pickup position to deviate. Periodic inspection and cleaning are recommended to prevent this problem.
2.1 Cleaning the feeder plate
n
Cleaning by vacuum cleaner
1.Detachthebatchchangecarriagefromthemachine.
2.Useahouseholdvacuumcleaner,etc.,toremovealltheforeignmatter(chipsandpapertaperesidue,etc.).
n
Cleaning by vacuum assembly
1.Setthebatchchangecarriageonthemachine.
2.Connecttheoptionalvacuumassembly(KHY-M88V0-A0X)totheairconnectorsonthefrontofthecarriage.
3.Remove(byvacuumcleaner)alltheforeignmatter(chipsandpapertaperesidue,etc.).
Clean the entire plate
Air connectors
Guide rail cover
Greasing the cam followers
(Left and right, 4 locations in total)
Clamp
Greasing location
Greasing location
Greasing location
Greasing location (inside)
Cleaning and greasing the feeder exchange carriage
53204-N5-10
2.2 Other greasing locations
n
Greasing the cam followers (once per month)
Aftercleaningthefeederplate,applyathincoatingofgrease(NSL)tothecamfollowers(rollers)shownabove.After
greasing,verifythatnochips,etc.,areadheredtotherollers.
n
Cleaning and greasing the guide rail cover clamp (once per 3 months)
Cleanthegreasinglocations(8)showninthefigureaboveandapplythegreasetothemduringfeederplatecleaning.
1.Wipeofftheexcessgrease.
2.Applyanadequateamountofgrease(NSL)usingacottonswab,etc.
Chapter 3 Periodic maintenance items
Contents
1. Weekly inspection 3-1
1.1 Nozzle inspection 3-1
1.1.1 Buffing area inspection 3-1
1.1.2 Checking the nozzle leaf spring condition 3-2
1.1.3 Replacing nozzle leaf springs 3-3
1.2 Nozzle cleaning 3-8
1.2.1 Cleaning the nozzle buffing area 3-8
1.2.2 Cleaning the nozzle air path (monthly) 3-9
1.2.3 Cleaning the nozzle tip 3-10
1.3 Cleaning the multi-camera lighting's protective cover 3-11
  2
2.1 Rotary unit 3-13
2.1.1 Cleaning the rotary unit 3-13
2.1.2 Cleaning the rotary unit collectively (ultrasonic cleaning) 3-16
2.2 X-axis 3-19
2.2.1 Cleaning and greasing the X-axis ball screw (4-beam type) 3-19
2.2.2 Cleaning and greasing the X-axis ball screw (2-beam type) 3-21
2.2.3 Cleaning and lubricating the X-axis guide (4-beam type) 3-23
2.2.4 Cleaning and lubricating the X-axis guide (2-beam type) 3-25
  7
2.3.1 Cleaning and lubricating the Y-axis guide (4-beam type) 3-27
2.3.2 Cleaning and lubricating the Y-axis guide (2-beam type) 3-29
  0
2.4.1 Board sensors 3-30
2.4.2 Feeder lift sensor 3-30
3. Three-month inspection 3-31
  1
3.1.1 Cleaning and replacing the air filter 3-31
3.2 HS head 3-32
3.2.1 Cleaning and replacing the air filter 3-32
  3
3.3.1 Cleaning and replacing the air filter 3-33
3.3.2 Cleaning and lubricating the spline shaft 3-34
3.3.3 Cleaning and lubricating the ball screw 3-34
3.4 Air intake fan filter 3-35
3.4.1 Cleaning the filters 3-36