YSM40 Mainte_E - 第76页
3-8 3 Periodic maintenance items 1.2 Nozzle cleaning T hefollowingdescribesthecleaningprocedurefor T ype50XGroupnozzles.Usethesameprocedurewhen cleaning T ype51XGroupand T ype60XGroupnozzles. 1.2.…
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Periodic maintenance items
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FL head
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1
Remove the nozzle.
Remove the nozzle where the lead spring is
to be replaced.
c
return all nozzles to the nozzle station.
2
Remove the leaf springs.
Use a hex wrench (1.5) to remove the
mounting screw and remove the lead spring.
53314-N5-00
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3
Install the new leaf spring.
With the leaf spring kept pushed upward
along with the nozzle arm assembly, tighten
the screw mounting with the hex wrench
(1.5) to secure the leaf spring.
53315-N5-00
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Always attach the leaf springs so that they become
parallel.
4
Reattach the nozzle.
5
Check that the nozzle is held
securely.
1. Check that there is no gap between the
leaf springs and the nozzle.
2. Attempt detaching and attaching the
nozzle several times to check that there
is no looseness.
c
return all nozzles to the nozzle station.
Removing the leaf spring
Step 2
Hex wrench
Leaf spring
Leaf spring mounting screw
Washer
Nozzle arm
assembly
Installing the leaf spring
Step 3
Hex wrench
Push the leaf
spring upward.
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Periodic maintenance items
1.2 Nozzle cleaning
ThefollowingdescribesthecleaningprocedureforType50XGroupnozzles.Usethesameprocedurewhen
cleaningType51XGroupandType60XGroupnozzles.
1.2.1 Cleaning the nozzle buffing area
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1
Remove the nozzle from the head.
Always first press the emergency stop button
and then remove the nozzle from the head.
The machine must be in emergency stop to
ensure safety during work.
2
Clean the slide section.
Apply IPA (isoprophyl alcohol) or ethanol to
the slide section. Push the nozzle tip several
times to repeat the buffing action (spring
action) to clean the slide section. After
cleaning, blow sufficient air to remove IPA or
ethanol.
3
Lubricate the slide section.
Using a precision screwdriver or similar tool
with a pointed tip, apply a small amount of
turbine oil (just enough so that it sinks in) to
the slide section.
53301-N5-00
4
Check the buffing action (spring
action).
Push the nozzle tip several times to repeat
the buffing action and spread turbine oil.
Use a lint-free cleaning cloth to wipe away
excess oil from around the nozzle.
53302-N5-00
5
Remove excess oil remaining in the
nozzle.
Air blow with the aIr blow tool for
approximately 5 seconds from the nozzle tip
side, and approximately 5 seconds from the
nozzle mounting side. Repeat this process a
few times to remove excess turbine oil
remaining in the nozzle.
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NOTE
A thin coat of oil is enough to lubricate the slide section.
6
Check that the oil was removed.
Blow air through the nozzle again while
placing commercially-available oil blotting
paper over the opposite end of the nozzle,
and check for residual oil in the nozzle.
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NOTE
Performing step 5 is usually sufficient to remove oil
remaining in the nozzle. However, if oil still remains then
blow air through the nozzle once again.
53303-N5-00
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Return the nozzle to its original
position.
After verifying again that the nozzle is free of
oil, return the nozzle to its original position
(head or nozzle station).
Lubricating the slide section
Step 3
Buffing area
Use a precision screwdriver
to apply a small amount of
turbine oil.
Checking the spring action
Step 4
Spring action at nozzle tip
Checking for residual oil
Step 6
Oil will appear after blowing air (first time) for
about 5 seconds from the nozzle tip.
Repeat the air blow for about 5 seconds
each from the nozzle tip and from the
attachment side.
This task is finished when oil no
longer appears.
Oil blotting
paper
AIr blow tool
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3
Periodic maintenance items
1.2.2 Cleaning the nozzle air path (monthly)
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1
Remove the nozzle from the head.
Always first press the emergency stop button
and then remove the nozzle from the head.
The machine must be in emergency stop to
ensure safety during work.
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return the nozzle to the head from which it was
removed.
2
Blow air through the nozzle.
1. Detach the nozzle tip and air blow the
nozzle from the nozzle mounting side.
2. Attach the nozzle tip and air blow the
nozzle from the nozzle mounting side.
53308-N5-00
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NOTE
The nozzle tip of Type 60X Group nozzles cannot be
removed.
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the inner spring.
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NOTE
If there are dust deposits in the nozzle, perform steps 3
and 4.
3
Clean the nozzle hole.
1. Pass a nozzle cleaning wire through the
nozzle hole.
2. Clean the nozzle by moving it as shown
at right.
53309-N5-00
4
Blow air onto the nozzle tip again.
Remove the nozzle cleaning wire, then
air-blow the nozzle interior with the air blow
tool as described in Step 2.
Air blow
Step 2
Air blow unit (optional)
Rotate 90 degrees while
pressing the tip.
Pull the tip outward
to detach it.
Air tube (orange)
connected to
air supply port
Blow air from the nozzle attachment side.
■ Attaching/detaching the nozzle tip
Detach the nozzle tip, and
air-blow from that side.
Cleaning a nozzle
Step 3
Nozzle
Nozzle cleaning wire