00197197-02-IM SetupCenter 5.1 - 第10页

System Components and Configurations System Configuration Docking Station X-Series and SX 10 Installation Manual SIPLACE Setup Center 5.1 3.1.4 Docking Station X-Series and SX The docking station is the link between the …

System Components and Configurations

Setup Center System Components

Installation Manual SIPLACE Setup Center 5.1 9

3 System Components and Configurations

3.1 System Components

3.1.1 Setup Center

A complete installation of SIPLACE Setup Center requires:

▪ SIPLACE Pro Interface and SIPLACE Pro Desk

SIPLACE Setup Center consists of the following components:

▪ SIPLACE Setup Center GUI

▪ SIPLACE Setup Center Database

3.1.2 Scanner System

3.1.2.1 Datalogic Scanner

Setup Center supports the following barcode reader from Datalogic. This scanner has a four-line display.

Narrowband 433MHz or 910MHz

Communication between the scanner and the Setup Center requires the cradle "OM-Dragon" or "BC-

8030". This is connected to the Setup Center PC via the serial port or the USB port. Each Setup Center

GUI supports only one cradle. Up to 32 scanners can be linked to one cradle. Setup Center supports

simultaneous operation with multiple scanners.

▪ 1D barcode: Dragon M101, M131, PowerScan M8300, M8500

▪ 1D and 2D barcode: PowerScan M8500

Bluetooth

Communication between the scanner and the Setup Center requires the cradle "BC-8030 BT". This is

connected to the Setup Center PC via the serial port or the USB port. Each Setup Center GUI supports

only one cradle. Up to 4 scanners can be linked to one cradle. Setup Center supports simultaneous op

eration with multiple scanners.

▪ 1D barcode: PowerScan BT8300

3.1.2.2 Motorola / Symbol MC70/MC75

The Setup Center supports the 2D barcode scanning with the "Motorola / Symbol MC70/MC75" scanner,

equipped with 2D scan engine, usable with 2,4 GHz and 5 GHz WLAN.

2D barcodes contains more information than 1D barcodes. The support for 2D barcode scanners ena

bles the operator to scan more packaging information at same time.

3.1.3 Forced Setup Verification

The software CD "SIPLACE Setup Center" activates the forced setup verification and the component lev

el indicator at the SIPLACE placement machine.

The forced setup verification monitors the verification status of individual tracks. Non-verified tracks are

disabled by setup center.

The component level indicator identifies the component fill level for each track, and updates the fill level

for each track at the end of each PCB. Further, it manages threshold values for each track and stops the

pick up process, if a threshold is reached.

System Components and Configurations

System Configuration Docking Station X-Series and SX

10 Installation Manual SIPLACE Setup Center 5.1

3.1.4 Docking Station X-Series and SX

The docking station is the link between the X-Series and SX changeover table and the X-Series feeder

and forms the communication point between Setup Center PC and feeders/changeover tables. Docking

stations supply the feeders with compressed air and energy. Data transfer is via a CAN bus cable.

3.2 System Configuration

There are several different recommended installation scenarios for SIPLACE Setup Center. The instal

lation depends on the working area where SIPLACE Setup Center will be used and on other conditions

as described below.

3.2.1 SIPLACE Pro

It is recommended that at least the SIPLACE Pro Interface (SPI) is installed on the system. Further in

formation about this is given in the according installation steps for SIPLACE Setup Center GUI.

3.2.2 Setup Center Database

Before the first installation you must decide which type of data management will be used. The following

decision tree should give you support with this decision. Please read through the questions thoroughly

and follow the appropriate result path. As a result you get the recommended kind of installation for the

SIPLACE Setup Center database.

Questions:

▪ Do the packaging units have Unique ID barcodes?

Each packaging unit in the factory must be marked with a unique barcode. It is possible that the

unique ID is part of a combined barcode.

▪ Do you validate the setup in a pre-setup area?

The pre-setup area is used to validate the setup for correctness and completeness. The validated

tables are docked to the production line(s) for use.

▪ Local database

This scenario does track the numbers of components on each packaging unit. The current number

of components are "remembered" when the packaging unit is torn down. If the packaging unit is

moved to another line the other Setup Center system does not know this reel and will start with the

start quantity. Therefore the operator need to check each partially fractured packaging unit he gets

from the stock and need to adjust the quantity if necessary.

This scenario offers a higher amount of operation safety, because the SIPLACE Setup Center and

a local database are installed to different computers for each production line. If one component of

SIPLACE Setup Center encounters an error, only one production line is affected.

NOTICE

A docking station is required additionally for the pre-setup of X- and SX-tables.

System Components and Configurations

Setup Center GUI System Configuration

Installation Manual SIPLACE Setup Center 5.1 11

▪ Central database

This scenario does track the numbers of components on each packaging unit. The current number

of components are "remembered" when the packaging unit is torn down or moved to another line.

The SIPLACE Setup Center database can be installed to any available Microsoft SQL Server. In this

case, the customer is responsible to set up a backup & recovery strategy and must provide an op

erating Microsoft SQL Server.

▪ Database Version

The database is upgraded by the installation. All data will be kept in the database.

Database Backup & Recovery Strategy

The setup automatically creates two database jobs, which backup the SIPLACE Setup Center database.

The first job Full backup executes a backup of the database and several maintenance tasks. The job

starts every week Sunday at 00.00. The second job Delta backup executes only a backup of the data

base and starts every day, except Sunday at 00:00. During the backup SIPLACE Setup Center database

is locked and the Setup Center GUI have to wait until unlock. This backup settings are set by default

during the installation and can be locally adapted.

3.2.3 Setup Center GUI

It is recommended to install SIPLACE Setup Center GUI once for each line and pre-setup area. With the

"central database" scenario these can use the same database at the same time.

It is recommended to use two barcode scanners per line and SIPLACE Setup Center GUI installation.

3.2.4 Forced Setup Verification

Activate the forced setup verification at the placement station if it is necessary.

3.2.5 Docking Stations

The installation of the docking station is required, if equipment of the X-Series or SX is used and a pre

setup area or kitting area exists.