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FK-9F98- 29 XP Series Training Text for Service Engineers Edition 5.0 XP241 – Chapter 6 Proper Data Measurements Page 15 of 20 Fuji Machine Mfg. Co., Ltd. Okazaki. SMT Equipment Quality Assurance Dept . 6 – 15 CS Section…
FK-9F98-29 XP Series Training Text for Service Engineers
Edition 5.0 XP241 – Chapter 6 Proper Data Measurements Page 14 of 20
Fuji Machine Mfg. Co., Ltd. Okazaki.
SMT Equipment Quality Assurance Dept.
6 – 14 CS Section
6.10 Checking the operation of the nozzle station
1. From the production screen select [Nozzle Editor] and configure the nozzle entries
as described in the following table:
Nozzle Number Nozzle diameter (mm)
1 0.7
2 1.0
3 1.3
4 1.8
5 2.5
6 3.7
7 10
8 15
9 20
2. Arrange the nozzles in the nozzle station so that they match the nozzle editor
configuration.
3. Select [Manual Operation] – [Nozzle operation] – [1] – [Execute] – [START] to pick
up nozzle 1. Check that the placing head picks up the nozzle smoothly and then
select [Place] – [Execute] – [START] to return the nozzle to the nozzle station.
4. Repeat this procedure for all the remaining nozzles.
6.11 Measuring the parts reject positions
Small parts reject position
1. Select [Maintenance A] – [Jog] – [Fiducial] and display the cross hairs on the
screen.
2. Jog the fiducial camera until it is in the centre of the small parts reject box on the
fixed rail. Refer to the diagram above for the dimensions of the box.
3. Select [Maintenance C] – [Proper Data Editor] – [Dispose Position] –
[X_Disposal1/Y_Disposal1] – [Direct Servo Input] to save the current X-axis and Y-
axis positions in proper data.
35mm
12.5mm
Small parts reject pos.
FK-9F98-29 XP Series Training Text for Service Engineers
Edition 5.0 XP241 – Chapter 6 Proper Data Measurements Page 15 of 20
Fuji Machine Mfg. Co., Ltd. Okazaki.
SMT Equipment Quality Assurance Dept.
6 – 15 CS Section
Large parts reject position
1. Equipment: Nozzle jig (Z95314DEPJ0070)
2. Select [Maintenance A] – [I/O check] – [Y021 NozzleUnhold] – [OFF] and attach the
nozzle jig to the placing head.
3. Select [Maintenance A] – [Jog] – and carefully inch the nozzle jig above the surface
of the reject parts tray.
4. Press the emergency stop button to cut the 200 volt power supply to the servos and
then manually descend the Z-axis until the nozzle jig contacts the surface of the
reject parts tray.
5. Select [Maintenance C] – [Proper data editor] – [Dispose position] – [Z_Disposal 2]
– [Direct servo input] to save the current Z-axis position in proper data.
6. In the case of the reject parts tray the machine software determines the position of
X and Y disposal, so the “X_Disposal 2” and “Y_Disposal 2” entries should be set to
0 by default.
6.12 Measuring the tray parts pick up position
1. Equipment: Nozzle jig (Z95361DEPJ0070). Tray pick up measurement jig
(Z9531DEPJ0040).
2. Select [Manual Operation] – [Tray Operation] – [01, 02] – [Move Elevator] –
[START] – [Advance Shuttle] – [START] to bring tray 1 to the end of the U axis.
3. Set the tray pick up position jig in the front right corner of the tray as illustrated in
the following diagram:
4. Use magnets to secure the tray pick up jig in the corner of the tray.
5. Select [Maintenance A] – [I/O Check] – [Y021 NozzleUnhold] – [OFF] and attach
the nozzle jig to the placing head.
6. Bring the placing head over the tray pick up measurement jig and then press the
emergency stop button to cut the 200V power supply to the servos.
7. Manually move the X, Y and Z axes until the nozzle jig can slide smoothly into the
tray pick up position jig hole.
FK-9F98-29 XP Series Training Text for Service Engineers
Edition 5.0 XP241 – Chapter 6 Proper Data Measurements Page 16 of 20
Fuji Machine Mfg. Co., Ltd. Okazaki.
SMT Equipment Quality Assurance Dept.
6 – 16 CS Section
8. Select [Maintenance C] – [Proper data editor] – [Machine Origin] –
[X_stage2Org/Y_stage2Org] – [Direct servo input] to save the current X and Y axes
positions in proper data.
9. Remove the tray pick up position jig and descend the Z-axis until the nozzle jig
contacts the surface of tray 01.
10. Select [Maintenance C] – [Proper data editor] – [Machine Origin] –
[Z_stage2surface] – [Direct servo input] to save the current Z-axis position in proper
data.
11. After completing this adjustment select [Maintenance C] – [Proper data editor] –
[Operation] – and confirm that the proper data item “TrayDetectMotion” is set to 2.
6.13 Measuring the MFU pick up position
1. Equipment: Nozzle jig (Z9531DEPJ0070). MFU pick up position measurement jig
(Z5531ADPEPJ9010).
2. Select [Manual Operation] – [MFU Clamp] to clamp the MFU to the machine.
3. Mount the MFU pick up position measurement jig at device position 25.
4. Select [Maintenance A] – [Jog] – [Fiducial] and display the cross hairs on the
screen.
5. Inch the X and Y axes until the fiducial camera cross hairs are centered on the XY
pick up position jig mark.
6. Select [Maintenance C] – [Proper data editor] – [Machine Origin] –
[X_Stage1Org/Y_Stage1Org] – [Direct servo input] to save the current X and Y
axes positions in proper data.
7. Select [Maintenance A] – [I/O Check] – [Y021 NozzleUnhold] – [OFF] and attach
the nozzle jig to the placing head.
8. Manually bring the nozzle jig above the surface of the MFU pick up position
measurement jig surface and descend the Z axis until the nozzle jig contacts the
surface.
9. Select [Maintenance C] – [Proper data editor] – [Machine Origin] –
[Z_Stage1surface] – [Direct servo input] to save the current Z-axis position in
proper data.
10. In situations where the MFU pick up position measurement jig is unavailable, a
normal feeder may be used. In this case align the fiducial camera center on the
Z5531ADPEPJ9010