xp141-241-341-5.0E - 第197页

FK-9F98- 29 XP Series Training Text for Service Engineers Edition 5.0 XP241 – Chapter 9 New MTU Adjustment Page 14 of 21 Fuji Machine Mfg. Co., Ltd. Okazaki SMT Equipment Quality Assurance Dept. 9 – 14 CS Section 9.20 Tr…

FK-9F98-29 XP Series Training Text for Service Engineers

Edition 5.0 XP241 – Chapter 9 New MTU Adjustment Page 13 of 21

Fuji Machine Mfg. Co., Ltd. Okazaki

SMT Equipment Quality Assurance Dept.

9 – 13 CS Section

9.18 Tray height check sensor and [T_TrayEmptyOrg] measurement

1. Put the tray pallet jig in slot [01,02] and bring it to the [T_TrayOrg] position.

2. Place two of the “three step” jigs on the tray pallet jig as shown below:

3. The path of the sensor beam is illustrated by the dotted line in the photo above.

4. Adjust the height of the “X03A TrayHeightChk1” sensor transmitter and receiver as

follows:

Jig Combination I/O

Status

Step 2 + 2 of the step jigs are in line with the sensor transmitter and receiver ON

Step 2 + 3 of the step jigs are in line with the sensor transmitter and receiver ON

Step 3 + 3 of the step jigs are in line with the sensor transmitter and receiver OFF

5. Repeat the adjustment for the “X03B TrayHeightChk2” sensor transmitter and receiver.

6. Remove the two “three step” jigs from the MTU, leaving only the tray pallet jig.

7. Slowly jog the T-axis up until both “X03A TrayHeightChk1” and “X03B TrayHeightChk2”

come ON. This position is “T_TrayEmptyOrg”. Select [Maintenance C] – [Proper Data

Editor] – [T_TrayEmptyOrg] – [Direct Servo Input] to save the current counter value in

proper data.

9.19 Tray shutter check sensor adjustment

1. Adjust the position of the sensor bracket so that when the tray shutter is at position 1 the

sensor LED is OFF, and comes ON when raising the shutter by 1mm.

X032 TrayShutOpnChk

FK-9F98-29 XP Series Training Text for Service Engineers

Edition 5.0 XP241 – Chapter 9 New MTU Adjustment Page 14 of 21

Fuji Machine Mfg. Co., Ltd. Okazaki

SMT Equipment Quality Assurance Dept.

9 – 14 CS Section

9.20 Tray pallet interference check sensor amplifier adjustment

1. Press the dial switch once [the RUN light in the Mode Display flashes and “AA” is

displayed on the Digital Display].

2. Turn the dial switch so that the Mode Display turns from RUN to SET.

3. Press and hold the dial switch for more than 3 seconds [HP displays on the Digital

Display and the Mode Lights come ON].

4. Press the dial switch once [SET in the Mode Display flashes and “2P” is displayed on the

Digital Display].

5. Press the dial switch once [“2P” displayed on the Digital Display flashes].

6. Keep turning the dial switch until numbers (0~100), are displayed on the Digital Display

and the Mode Lights come ON.

7. Confirm that the value displayed on the Digital Display is greater than 3.

8. Turn the dial switch until a flashing “2P” displays on the Digital Display.

9. Make sure the sensor is not blocked and press the dial switch once [the 2 in “2P”

LO DO

RUN

SET

TMR

ADJ

Digital Display

Operation Light

L-ON/D-ON Changeover Switch

Dial Switch

Mode Display

Mode Lights

Sensors

Amplifier

FK-9F98-29 XP Series Training Text for Service Engineers

Edition 5.0 XP241 – Chapter 9 New MTU Adjustment Page 15 of 21

Fuji Machine Mfg. Co., Ltd. Okazaki

SMT Equipment Quality Assurance Dept.

9 – 15 CS Section

flashes].

10. Block the sensor and press the dial switch once. A number displays on the Digital

Display. Confirm that this number is greater than 10.

11. Press the dial switch once [SET in the Mode Display flashes and “2P” is displayed on the

Digital Display].

12. Turn the dial switch until RUN flashes in the Mode Display and “AA” is displayed on the

Digital Display.

13. Press the dial switch once [RUN in the Mode Display stops flashing and a number

appears in the Digital Display].

14. The sensor amplifier adjustment is now complete, confirm that the changeover switch is

set to “LO”.

15. Confirm the sensor operation by I/O. The I/O output X03C TraySetChk should be OFF

when the sensor is interrupted and ON when there is no interruption.

Sensor Condition Output

Interrupted X

Uninterrupted O

9.21 Tray pitch offset measurement

1. Select [Manual Operation] – [Tray Operation] – [Tray height measurement].

2. After tray height measurement is completed select slot [11,12] – [Move Elevator] to go to

the tray transference position for that slot.

3. Measure the difference in height between the right hand of the slot and the U axis

conveyor rail. Use two dial gages and the jig shown in the photo (Z9731ADEPJ8131):

4. At this position the right hand magazine slot should be 0.04mm higher than the U axis

conveyor rail. If this is not the case it is necessary to input an offset.

5. Select [Maintenance C] – [Proper Data Editor] – [Tray] – [_ElevatorOfst2] and input the

offset value as follows:

Magazine [41,42]

U axis

Measure height of the

magazine slots relative

to the U axis and input

offsets in proper data.