xp141-241-341-5.0E - 第88页
FK-9F98- 29 XP Series Training Text for Service Engineers Edition 5.0 XP241E Contents Fuji Machine Mfg. Co., Ltd. Okazaki. SMT Equipment Quality Assurance Dept. CS Section XP241E CONTENTS Chapter 1 – Initial Adjustment S…
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Machine Mfg. Co., Ltd.
Solutions for Modern Technology
FK-9F98-29 XP Series Training Text for Service Engineers
Edition 5.0 XP241E Contents
Fuji Machine Mfg. Co., Ltd. Okazaki.
SMT Equipment Quality Assurance Dept.
CS Section
XP241E CONTENTS
Chapter 1 – Initial Adjustment
Section No.....................................................................................................Page No.
1.1 Leveling.........................................................................................................1-1
1.2 Power and air connection ............................................................................1-2
1.3 Lubrication ....................................................................................................1-2
1.4 Belt tension measurement............................................................................1-3
1.5 Computer connection ..................................................................................1-4
1.6 Error handling...............................................................................................1-6
1.7 Checking the amplifier for the power remover (Keyence AP-80A)..............1-6
1.8 CPU board dip switch setting.......................................................................1-7
Chapter 2 – Zero Setting
Section No. ...................................................................................................Page No.
2.1 Cooling fan check......................................................................................... 2-1
2.2 Checking the standard proper...................................................................... 2-1
2.3 Checking the digital amplifier parameters.................................................... 2-1
2.4 Setting the servo amplifier defaults.............................................................. 2-2
2.5 Setting the origins ........................................................................................ 2-3
2.6 Setting the plus software limits .................................................................... 2-4
Chapter 3 – Static Accuracy Measurement
Section No. ................................................................................................... Page No.
3.1 Checking the straightness of the XY axes ................................................... 3-1
3.2 Measuring the squareness of the XY axes ................................................. 3-2
3.3 Z-axis verticality measurement ................................................................... 3-2
3.4 Checking the Z-axis nozzle disc surface .................................................... 3-3
3.5 Measuring the parallelism of the U-axis tray and fixed rail ......................... 3-4
3.6 Measuring the flatness of the U-axis tray..................................................... 3-4
3.7 Measuring the flatness of the U-axis shuttle................................................ 3-5
3.8 Measuring the parallelism and flatness of the U-axis station...................... 3-5
3.9 Backlash calibration...................................................................................... 3-6
Chapter 4 – Loader Adjustment
Section No..................................................................................................... Page No.
4.1 Measuring the flatness of the lifter plate...................................................... 4-1
4.2 Measuring the flatness and parallelism of the fixed rail............................... 4-1
4.3 Adjusting the conveyor speed controllers.................................................... 4-3
4.4 Board clamper adjustment........................................................................... 4-3
4.5 Main table pneumatic switch adjustment..................................................... 4-6
4.6 Lifter upper/lower limit sensor adjustments ................................................. 4-6
4.7 Adjusting the main stopper........................................................................... 4-7
4.8 In-lifter adjustment ....................................................................................... 4-8
4.9 Board sensors adjustment .......................................................................... 4-9
4.10 Conveyor width and movement ................................................................. 4-10
FK-9F98-29 XP Series Training Text for Service Engineers
Edition 5.0 XP241E Contents
Fuji Machine Mfg. Co., Ltd. Okazaki.
SMT Equipment Quality Assurance Dept.
CS Section
Chapter 5 – Peripheral Adjustments
Section No. ................................................................................................... Page No.
5.1 Adjusting the MTU........................................................................................ 5-1
5.2 Adjusting the MFU........................................................................................ 5-7
5.3 MFU sensor adjustments ............................................................................. 5-9
5.4 Adjusting the waste tape cutter.................................................................... 5-15
5.5 Adjusting the nozzle/parts vacuum pressure sensor................................... 5-17
5.6 Adjusting the remover................................................................................... 5-18
Chapter 6 – Proper Data Measurements
Section No..................................................................................................... Page No.
6.1 Adjusting the mark camera........................................................................... 6-1
6.2 Measuring the mark camera resolution........................................................ 6-2
6.3 Measuring the mark camera orientation....................................................... 6-5
6.4 Measuring the board origin........................................................................... 6-6
6.5 Measuring Z0................................................................................................ 6-6
6.6 Adjusting the parts cameras......................................................................... 6-7
6.7 Adjusting the parts cameras resolution........................................................ 6-9
6.8 Measuring the nozzle positions.................................................................... 6-12
6.9 Nozzle place measurement.......................................................................... 6-13
6.10 Checking the operation of the nozzle station............................................. 6-14
6.11 Measuring the parts reject positions .......................................................... 6-14
6.12 Measuring the tray parts pickup position.................................................... 6-15
6.13 Measuring the MFU pickup position........................................................... 6-16
6.14 Measuring the glass gage position............................................................. 6-17
6.15 Measuring the matrix data.......................................................................... 6-18
6.16 Adjusting the conveyor automatic width changer...................................... 6-18
6.17 Corner dog adjustment............................................................................... 6-20
Chapter 7 – Checking Operation and Accuracy
Section No..................................................................................................... Page No.
7.1 Checking idle operation................................................................................ 7-1
7.2 Placement Accuracy Measurement............................................................. 7-2
Chapter 8 – Options
Section No..................................................................................................... Page No.
8.1 Board Vacuum Backup................................................................................. 8-1
8.2 Coplanarity Check Camera Adjustment....................................................... 8-4
Chapter 9 – Type 2 MTU Adjustment
Section No..................................................................................................... Page No.
9.1 Software version upgrade............................................................................. 9-2
9.2 Proper data................................................................................................... 9-2
9.3 Servo amp parameter check........................................................................ 9-2
9.4 U-axis backlash check.................................................................................. 9-2
9.5 Belt tension................................................................................................... 9-3
9.6 Setting the servo amp defaults..................................................................... 9-3
9.7 Setting the origin and minus limit................................................................. 9-4
9.8 Setting the plus limit...................................................................................... 9-5
9.9 U-axis belt slippage adjustment................................................................... 9-5