xp141-241-341-5.0E - 第9页

FK-9F98- 29 XP Series Training Text for Service Engineers Edition 5.0 XP141E Contents Fuji Machine Mfg. Co., Ltd. Okazaki. SMT Equipment Quality Assurance Dept. CS Section Chapter 6 Proper Data Measurements Section No. .…

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FK-9F98-29 XP Series Training Text for Service Engineers
Edition 5.0 XP141E Contents
Fuji Machine Mfg. Co., Ltd. Okazaki.
SMT Equipment Quality Assurance Dept.
CS Section
XP141E CONTENTS
Chapter 1 Initial Adjustment
Section No. .................................................................................................... Page No.
1.1 Leveling........................................................................................................ 1-1
1.2 Power and air connection............................................................................ 1-1
1.3 Lubrication.................................................................................................... 1-3
1.4 Belt tension measurement........................................................................... 1-3
1.5 Computer connection................................................................................... 1-4
1.6 Error handling............................................................................................... 1-6
1.7 CPU board dip switch setting....................................................................... 1-6
Chapter 2 Zero Settings
Section No. .................................................................................................... Page No.
2.1 Checking the digital amp parameters......................................................... 2-1
2.2 Setting the servo amp defaults................................................................... 2-1
2.3 Setting the origins....................................................................................... 2-2
2.4 Setting the minus software limits................................................................ 2-3
2.5 Setting the plus software limits................................................................... 2-4
Chapter 3 Static Accuracy Measurement
Section No. .................................................................................................... Page No.
3.1 Checking the straightness of the X/Y axes ................................................ 3-1
3.2 Measuring the squareness of the X/Y axes ............................................... 3-2
3.3 Measuring the piston deviation................................................................... 3-2
3.4 Measuring the backlash.............................................................................. 3-2
Chapter 4 Loader Adjustment
Section No...................................................................................................... Page No.
4.1 Measuring the flatness of the lifter plate.................................................... 4-1
4.2 Measuring the flatness and parallelism of the fixed rail............................ 4-1
4.3 Adjusting the conveyor speed controllers................................................. 4-3
4.4 Board clamper adjustment......................................................................... 4-3
4.5 Main table pneumatic switch adjustment.................................................. 4-6
4.6 Lifter upper/lower limit sensor adjustments............................................... 4-6
4.7 Adjusting the main stopper........................................................................ 4-7
4.8 In-lifter adjustment..................................................................................... 4-8
4.9 Board sensors adjustment......................................................................... 4-9
4.10 Conveyor width and movement................................................................. 4-10
Chapter 5 Peripheral Adjustments
Section No. .................................................................................................... Page No.
5.1 Adjusting the MFU...................................................................................... 5-1
5.2 MFU tape leaf check and feeder check sensor adjustment...................... 5-3
5.3 MFU cylinder sensors adjustment............................................................. 5-13
5.4 Adjusting the waste tape cutter................................................................. 5-14
5.5 Waste tape duct height adjustment........................................................... 5-15
5.6 Measuring the vacuum pressure............................................................... 5-15
FK-9F98-29 XP Series Training Text for Service Engineers
Edition 5.0 XP141E Contents
Fuji Machine Mfg. Co., Ltd. Okazaki.
SMT Equipment Quality Assurance Dept.
CS Section
Chapter 6 Proper Data Measurements
Section No. .................................................................................................... Page No.
6.1 Prism adjustment....................................................................................... 6-1
6.2 Parts camera adjustment........................................................................... 6-2
6.3 Parts camera focus adjustment................................................................. 6-4
6.5 Parts camera resolution............................................................................. 6-5
6.6 Adjusting the mark camera........................................................................ 6-8
6.7 Measuring the mark camera resolution..................................................... 6-9
6.8 Measuring the mark camera orientation.................................................... 6-11
6.9 Measuring the board origin........................................................................ 6-12
6.10 Measuring Z0 ............................................................................................. 6-12
6.11 Measuring the maximum nozzle height..................................................... 6-13
6.12 Reset cylinder............................................................................................ 6-15
6.13 Measuring the R axis offset....................................................................... 6-16
6.14 Measuring the Q-axis offset....................................................................... 6-17
6.15 Measuring the MFU pickup position.......................................................... 6-18
6.16 Pickup height measurement...................................................................... 6-18
6.17 Adjusting the feeder indexing.................................................................... 6-20
6.18 X and Y axis retract position...................................................................... 6-22
6.19 Measuring the parts reject position............................................................ 6-22
6.20 Measuring the parts gage pickup positions............................................... 6-22
6.21 Measuring the matrix data......................................................................... 6-23
6.22 Adjusting the conveyor automatic width changer...................................... 6-24
Chapter 7 Operation and Accuracy
Section No...................................................................................................... Page No.
7.1 Checking idle operation.............................................................................. 7-1
7.2 Placing accuracy measurement................................................................. 7-1
Supplemental Information
XP141E Servo Amp Parameter List
V1.40 Proper Data List
Jig Catalogue
Mechanical Stopper Locations
Servo Amp Battery Replacement Procedure
VME Rack Configuration
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