RL131維修手冊 - 第8页
RL1 31 维修手册 DA8MCC- 02-010-A0 3 5.3.1 基板搬送部 ...................................................................................................... 5.3-1 5.4. 基板定位部 ........................................................…
RL131
维修手册
DA8MCC-02-010-A0
2
2.8.1 停电后的自动运转............................................................................................2.8-1
3. 安装·····························································································3-1
3.1. 安装概要..................................................................................................................3.1-1
3.1.1 设置环境 ..........................................................................................................3.1-1
3.1.2 电磁噪音对液晶监视器的干扰..........................................................................3.1-1
3.1.3 搬运 .................................................................................................................3.1-2
3.1.4 设置 .................................................................................................................3.1-3
3.1.5 固定金属件 (红色) 的拆卸...............................................................................3.1-4
3.1.6 噪声测量 ..........................................................................................................3.1-4
3.1.7 连接气源 ..........................................................................................................3.1-5
3.2. 连接电源..................................................................................................................3.2-1
3.2.1 概述 .................................................................................................................3.2-1
3.2.2 连接厂用电源与主电源开关 .............................................................................3.2-2
3.2.3 设置降压变压器 ...............................................................................................3.2-4
3.2.4 检查电压 ..........................................................................................................3.2-5
3.3. 检查安全装置 ..........................................................................................................3.3-1
3.3.1 检查安全装置...................................................................................................3.3-1
4. 控制系统 ·····················································································4-1
4.1. 控制系统配置 ..........................................................................................................4.1-1
4.1.1 控制系统框图...................................................................................................4.1-1
4.1.2 控制装置配置图 ...............................................................................................4.1-2
4.1.3 P9....................................................................................................................4.1-3
4.1.4 电机驱动器 ......................................................................................................4.1-4
4.1.5 环状 I/O 负荷基板配置图................................................................................4.1-10
4.1.6 I / O 图 ........................................................................................................... 4.1-11
4.2. 气动控制..................................................................................................................4.2-1
4.2.1 气动控制机器配置图 ........................................................................................4.2-1
4.2.2 气动线路图 ......................................................................................................4.2-2
5. 传感器布局··················································································5-1
5.1. 插件头 .....................................................................................................................5.1-1
5.1.1 插件头(θH 轴) ..................................................................................................5.1-1
5.2. 搬送导轨..................................................................................................................5.2-1
5.2.1 搬送导轨 ..........................................................................................................5.2-1
5.3. 作业部搬送方面.......................................................................................................5.3-1
RL131
维修手册
DA8MCC-02-010-A0
3
5.3.1 基板搬送部...................................................................................................... 5.3-1
5.4. 基板定位部 ............................................................................................................. 5.4-1
5.4.1 定位器 (基准销) .............................................................................................. 5.4-1
5.5. 下部定位 ................................................................................................................. 5.5-1
5.5.1 X-Y 工作台 (X 轴驱动部) ................................................................................ 5.5-1
5.5.2 X-Y 工作台 (Y 轴驱动部) ................................................................................ 5.5-2
5.6. 砧座部..................................................................................................................... 5.6-1
5.6.1 砧座部 ............................................................................................................. 5.6-1
5.7. 元件供给部 ............................................................................................................. 5.7-1
5.7.1 元件供给部 (料架供给部)................................................................................ 5.7-1
6. 准备器材····················································································· 6-1
6.1. 润滑油..................................................................................................................... 6.1-1
6.1.1 推荐润滑油...................................................................................................... 6.1-1
6.1.2 注油枪组件...................................................................................................... 6.1-2
7. 检查···························································································· 7-1
7.1. 概要 ........................................................................................................................ 7.1-1
7.1.1 安全注意事项 .................................................................................................. 7.1-1
7.1.2 图中符号的说明............................................................................................... 7.1-2
7.2. 不同周期的检查项目 ............................................................................................... 7.2-1
7.2.1 每天的检查项目............................................................................................... 7.2-1
7.2.2 每周的检查项目............................................................................................... 7.2-3
7.2.3 每月的检查项目............................................................................................... 7.2-5
7.2.4 每 3 个月的检查项目 ....................................................................................... 7.2-6
7.2.5 每 5,000 小时的检查项目 ................................................................................ 7.2-7
7.2.6 每次满箱时的检查项目 .................................................................................... 7.2-7
7.3. 基板搬送部 ............................................................................................................. 7.3-1
7.3.1 X-Y 工作台 ...................................................................................................... 7.3-1
7.3.2 定位器 ............................................................................................................. 7.3-2
7.3.3 上料器/下料器 ................................................................................................. 7.3-3
7.3.4 搬送臂连动部 .................................................................................................. 7.3-4
7.3.5 基板搬送部...................................................................................................... 7.3-5
7.4. 插件头..................................................................................................................... 7.4-1
7.4.1 插件头 ............................................................................................................. 7.4-1
7.4.2 插入动力部...................................................................................................... 7.4-2
7.4.3 换油方法 (插入动力部减速器)......................................................................... 7.4-3
RL131
维修手册
DA8MCC-02-010-A0
4
7.4.4 移交夹头部 ......................................................................................................7.4-7
7.4.5 移交头部 ..........................................................................................................7.4-8
7.4.6 主驱动部 ..........................................................................................................7.4-9
7.5. 料架 ........................................................................................................................7.5-1
7.5.1 料架 .................................................................................................................7.5-1
7.6. 元件加工部方面.......................................................................................................7.6-1
7.6.1 元件定位部 ......................................................................................................7.6-1
7.6.2 引线修正部 ......................................................................................................7.6-2
7.6.3 V 切割部 ..........................................................................................................7.6-3
7.6.4 元件加工动力部 ...............................................................................................7.6-4
7.6.5 换油方法 (元件加工动力部减速器) ..................................................................7.6-5
7.7. 砧座部 .....................................................................................................................7.7-1
7.7.1 砧座部上部 ......................................................................................................7.7-1
7.7.2 砧座动力部 ......................................................................................................7.7-2
7.7.3 换油方法 (砧座动力部减速器) .........................................................................7.7-3
7.8. 气压 ........................................................................................................................7.8-1
7.8.1 切割屑收集瓶及编带屑收集箱..........................................................................7.8-1
7.8.2 主调节器 ..........................................................................................................7.8-2
7.9. 罩盖 ........................................................................................................................7.9-1
7.9.1 罩盖 .................................................................................................................7.9-1
8. 维修指南 ·····················································································8-1
8.1. 插入夹头方面 ..........................................................................................................8.1-1
8.1.1 插入夹头的偏心调整 ........................................................................................8.1-1
8.1.2 插入夹头的高度调整 ........................................................................................8.1-2
8.1.3 插入夹头爪开闭时机的调整 .............................................................................8.1-3
8.1.4 插入夹头晃动精度的调整 .................................................................................8.1-4
8.2. 移交夹头方面 ..........................................................................................................8.2-1
8.2.1 移交夹头的高度调整 ........................................................................................8.2-1
8.2.2 移交夹头爪的调整............................................................................................8.2-2
8.2.3 移交夹头的移送量以及中心的调整...................................................................8.2-3
8.2.4 托盘与移交夹头的间隙调整 .............................................................................8.2-5
8.2.5 电子元件交接精度的调整 .................................................................................8.2-6
8.2.6 托盘的调整 ......................................................................................................8.2-7
8.3. 插件头方面 ..............................................................................................................8.3-1
8.3.1 插件头推杆的平行度调整 .................................................................................8.3-1